Shannon ABM-D 135 User Manual

Shannon ABM-D 135 User Manual

Plastic bending machine

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User's Guide
English
Plastic bending machine
ABM-D 135

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Summary of Contents for Shannon ABM-D 135

  • Page 1 User’s Guide English Plastic bending machine ABM-D 135...
  • Page 2 1 USER’S GUIDE Plastic bending machine ABM-D 135 ©2018 SHANNON BV. All rights reserved. No part of this User's Guide may be photocopied, altered or translated without prior written consent. Information contained in this User's Guide is subject to change...
  • Page 3: Technical Data

    2 TECHNICAL DATA type ABM-D 135 Assembly Control unit Max. Upper heating profiles Max. Under heating profiles Max. Pressure bars Electrical Control units Voltage 220 – 240 V AC 500 VA (each up) Power 800 VA (each down) Fuse 5 AT x1 (each)
  • Page 4: Table Of Contents

    11.4 Lower heating profile positioning 11.5 Parallel Back Stop 11.6 Angular stop Maintenance 12.1 Safety precautions 12.2 Tensioning and changing Filament 12.3 Lubrication points 12.4 Profiles 12.5 Water separator Fuses Annexes Options Accessoires Equipment Service and warranty ABM-D 135 12-12-2018 Ruben Rapati...
  • Page 5: Introduction

    Congratulations on purchasing Shannon’s plastic bending machine ABM-D 135. Read this guide completely before installing and using the machine. We want to keep in contact and to know how you find the ABM-D 135. We are always willing to advise on the use of the machine and its accessories.
  • Page 6: Description Of The Machine

    5 DESCRIPTION OF THE MACHINE The Shannon ABM-D 135 bending machine is an automatic machine for the production of large series of items with a single or double bend for the plastic sheet processing industry.  The machine has 4 heating profiles (2 up and 2 down). The temperature of which can be adjusted by electronic controls.
  • Page 7: Safety Instructions

    Any other use could lead to very hazardous situations or cause damage to the machine! The plastic sheets that have to be bent may never be thicker than 5 mm. Before commissioning and servicing always check the connection cable and plug for defects. ABM-D 135 12-12-2018 Ruben Rapati...
  • Page 8 Never operate the machine if anyone is standing close behind or beside it. Never introduce objects or material into the machine from the rear. Never leave the machine unattended without switching it off. ABM-D 135 12-12-2018 Ruben Rapati...
  • Page 9: Safety Precautions

    An outbreak of fire or situations involving a risk of fire. Any situation that might present a risk to people or animals. Any other situation, that might present a risk or cause, damage to the machine and/or objects. ABM-D 135 12-12-2018 Ruben Rapati...
  • Page 10: Legend

    The legenda of the entire machine. Top Heating profile (2x) Pressure bar (2x) Side stop (2x) Working surface Vacuüm bar (2x) Gradation / protractor (4x) Topframe Back Stop Flip over bar (2x) Fixing wheel (2x) ABM-D 135 12-12-2018 Ruben Rapati...
  • Page 11: Air/Timer Unit

    The time that the sheets need to be heated and the machine is closed. G. The time that the sheets need to cool, before the machine resets. H. The amount of cycles made. Needs to manually put back to zero. ABM-D 135 12-12-2018 -10-...
  • Page 12: Control Unit

    The 2 temperature controllers on the right side of the machine are used for the bottom heating profiles. Marked by the same colors ( red and yellow) The bottom profiles only heat up after the footswitch has been activated. On/off switch. Temperature adjustment. K. Fuse. Front ABM-D 135 12-12-2018 -11- Ruben Rapati...
  • Page 13: Installation

    Connect to your compressed air system or compressor. (minimum 6 Bar) CONNECTING POWER 1. Check that all switches of the control units are in the 0-position. 2. Put the plug into the socket. (single phase) ABM-D 135 12-12-2018 -12- Ruben Rapati...
  • Page 14: Operation

    (for bottom heaters this is only possible when machine is in cycle) 2. To decrease the temperature, push left colored button. (for bottom heaters this is only possible when machine is in cycle) 3. Check if the heating element warms up. ABM-D 135 12-12-2018 -13- Ruben Rapati...
  • Page 15: Setting Cycle Time

    The top frame and vacuum are activated by pressure on the pedal of the foot switch. SETTING AIR PRESSURE The pressure for the system is adjusted by the factory on the right value (6 bar). This can be changed inside the machine by a valve and air pressure indicator. ABM-D 135 12-12-2018 -14- Ruben Rapati...
  • Page 16: Adjustment

    6. Adjust the height so that the profile just not touches the plastic . 7. Open the top frame by pressing the emergency stop. 8. Reset the emergency stop. 9. Adjust the timer (switch I, page 11) again. 10. Start the machine again as in section 12. ABM-D 135 12-12-2018 -15- Ruben Rapati...
  • Page 17: Lower Heating Profile Positioning

    3. Tighten the nut. 4. Make sure both left and right side are placed in the same position. 5. Run the machine without a piece of plastic, to check if the set angle is accurate enoug ABM-D 135 12-12-2018 -16- Ruben Rapati...
  • Page 18: Maintenance

    Cut off the end of the filament. Always leave 8-10 mm projecting in order to be able to tension the filament again. Bend the projecting piece down Attention! The end of the filament is sharp. ABM-D 135 12-12-2018 -17- Ruben Rapati...
  • Page 19: Lubrication Points

    3. Hold a small container under the nipple and slowly open the nipple. All the water will then run out of the glass holder. 4. Close the drain nipple by hand. 5. Switch the machine on again. ABM-D 135 12-12-2018 -18- Ruben Rapati...
  • Page 20: Fuses

    1. Open the fuse holder (K, page 11) by pushing it in and turn to the left. The fuse will come out. 2. Verify and replace the fuse (if necessary) in the reversed order. N.B. Fuse 6,3x32mm; 5 AT. ABM-D 135 12-12-2018 -19- Ruben Rapati...
  • Page 21: Annexes

    Service contract Shannon Machines BV offers you the possibility to close a service-contract. Accessories Shannon Machines BV can supply various accessories and production equipment for the processing of plastic sheet. ABM-D 135 foil bending profile (Part#: FM13500) The foil bending profiles of 1.350 mm. length that can be positioned in the top heating profiles of the machine are used to heat bend thin plastic sheets from 0,3 upto 1 mm.
  • Page 22: B Equipment

    Standard; 4 regulating units and 2 adjustable under reflectors with heating wire that is adjustable in height. 2 upperreflectors, pneumatic pressuresystem and stop, all adjustable. Easily extendable up to 8 regulating units with 4 under- and 4 upperreflectors. Working lengths; 2.200 and 3.000 mm. ABM-D 135 12-12-2018 -21- Ruben Rapati...
  • Page 23: Service And Warranty

    420 mm. Also provided with a vacuum feed system Working lengths; 650 mm. Special versions on request. SPECIAL VERSIONS ON REQUEST. Adress Shannon machines B.V. Turfschipper 11 2292 JC Wateringen The Netherlands Postal adress Shannon machines B.V.

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