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User instructions for the plastics
and acrylic sheet bending machine
Turfschipper 11
2292 JC Wateringen
The Netherlands
Phone:+31(0)174-225240
Email: info@shannonmachines.com
Website:www.plasticbending.com
VAT: NL818676954B01
DA

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Summary of Contents for Shannon DA

  • Page 1 Turfschipper 11 2292 JC Wateringen The Netherlands Phone:+31(0)174-225240 Email: info@shannonmachines.com Website:www.plasticbending.com VAT: NL818676954B01 User instructions for the plastics and acrylic sheet bending machine...
  • Page 2: Table Of Contents

    DA INSTRUCTION MANUAL INDEX 1. INTRODUCTION ......................2 1.1. EC DECLARATION OF CONFORMITY ..............2 1.2. D ................3 IRECTIVES APPLIED TO THE MACHINE 2. TECHNICAL DATA ......................4 3. SAFETY MEASURES ..................... 5 3.2. WORKING SAFETY WARNINGS ................5 LIGHTING OF WORK ENVIRONMENT ................
  • Page 3: Directives Applied To The Machine

    DA INSTRUCTION MANUAL Brand: BERMAQ Type: Plastics and Acrylic Sheet Bending Machine Model: DA follows the following Rules: - Direction of Machine 2006/42/CE.. - Direction of Low Tension 2006/95/CEE. - Direction of Electromagnetic Compatibility 2004/108/CE. 1.2. DIRECTIVES APPLIED TO THE MACHINE...
  • Page 4: Technical Data

    DA INSTRUCTION MANUAL requirements. This directive requires the producer to keep a file of all relevant data (Technical Document File), to officially state the conformity of the product (Declaration of Conformity), to inform the users about safe use/installation/maintenance, and to mark the product with a CE Marking.
  • Page 5: Safety Measures

    DA INSTRUCTION MANUAL ELECTRICAL SPECIFICATIONS Tension 230 V 1PH+N+T Frequency 50/60 Hz Full power capacity 1,8 kW Intensity 3. SAFETY MEASURES WORLDMAQ-3 S.L. In compliance with EEC Directive 2006/42/CE and in accordance with European Union standards, this machine has been adapted to all safety precautions.
  • Page 6: Lighting Of Work Environment

    DA INSTRUCTION MANUAL • Do not handle any electrical elements when another operator is working at the machine. • Do not change or modify the electro equipment since this could cause a malfunction and lead to accidents. • Maintain all safeguards in the proper position. Do not handle the electrical equipment employed to check such safeguards.
  • Page 7: Safety Warnings

    DA INSTRUCTION MANUAL 3.3. SAFETY WARNINGS MACHINERY DIRECTIVE 2006/42/CE state the following definitions: • DANGER ZONE: All those areas within and/or near a machine in which the presence of a person implies a risk to his safety or health. •...
  • Page 8 DA INSTRUCTION MANUAL 2.2. Start the conveyor belt. The green button will start the conveyor belt. 2.3. Stop the conveyor belt. The red button will stop the conveyor belt. 2.4. Emergency stop. The machine stops completely. 2.5. Adjustment of the elapsed time.
  • Page 9 DA INSTRUCTION MANUAL - Adjust the middle regulator at 5. - This combination means that the elapsed time will be 15s (50% of 30s = 15s) Adjustment of feeding cycle parameters. 3.1. Up/down feeder tray To up and down the feeder tray. It allows loading the pieces on the tray.
  • Page 10 DA INSTRUCTION MANUAL 3.5. Stop feeding cycle To stop the feeding cycle Also to restart the machine 3.6. Count controller Adjust the desired amount of pieces to feed by pressing the button according to the number units. The amount will be shown in the lower part of the display.
  • Page 11 DA INSTRUCTION MANUAL After turning on the resistance switch press SET button, the press < button to move through the number units and adjust individually by pressing ˄ ˅ buttons. Here you adjust the percentage of heating, between 0% and 100%.
  • Page 12: Method For Machine Basic Preparation

    DA INSTRUCTION MANUAL 5. METHOD FOR MACHINE BASIC PREPARATION Let’s take an example to understand the machine basic preparation. Loosen the two knobs that fix the guiding system. Slide the whole guiding system to the side of the machine, to gain space to a proper adjustment.
  • Page 13 DA INSTRUCTION MANUAL Slide the whole heating system to the side of the machine, to gain space to a proper adjustment. You also must do the same operation at the other side of the machine.
  • Page 14 DA INSTRUCTION MANUAL Move the clamp system to its high position and fix it with the chain. Place the piece on the conveyor belt and centre it. You can help by using a line marked on the piece. Make sure the folding lines are placed from the beginning of the...
  • Page 15 DA INSTRUCTION MANUAL Move the clamp system to its lower position by removing the chain. Slide the heating system until the bending line is over the resistance. Notice the value of the measuring tape (in that case 65mm). Adjust the same distance at the opposite side of the machine.
  • Page 16 DA INSTRUCTION MANUAL Slide the guiding system and adjust it to the width of the piece. Make sure that the guiding system is completely parallel at the piece. 10. Notice the value of the measuring tape (in that case 165mm). Adjust the same distance at the opposite side of the machine.
  • Page 17 DA INSTRUCTION MANUAL 11. Put some unfloded pieces on the feeding tray and make sure that the adjusted width is the proper one. If not, adjust again the guiding system as explained at step nº9. 12. There are an extra guiding system at the back side of the piece. It may help on the longest pieces.
  • Page 18 DA INSTRUCTION MANUAL 14. Adjust the lengt of the piece feeder acording to each piece lengh. Special adjustment for pieces with no straight front face. Loosen the 4 bolts and slide the reference until the straight face of the piece. Make sure that both references are parallel.
  • Page 19 DA INSTRUCTION MANUAL Special adjustment for non flat pieces (for example, pieces with holes). Loosen the screw and slide the valve. Make sure that the valve is always in contact with the upper surface of the piece during its feeding. Tighten the screw.
  • Page 20 DA INSTRUCTION MANUAL 17. The default position of the benders is to bend pieces at 90º. You can adjust the them in the case you want to bend a different angle of 90º. Is possible to bend pieces of different thickness without adjusting the bender, if keep 90º.
  • Page 21 DA INSTRUCTION MANUAL 19. In the case you want to bend different angle, you must adjust the tilting guiding system. To do that, turn on the digital level and loosen the two knobs that fix the tilting. Adjust to the desired angle and screw completely both knobs.
  • Page 22 DA INSTRUCTION MANUAL sample bended piece, that the width is the properly). Finally, screw completely both knobs.

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