IPG Interpack USA 2324-OPF User Manual
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IPG Interpack USA 2324-OPF User Manual

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USER MANUAL
USA 2324-OPF
USA 2324-OPF
UNIFORM SEMI-AUTOMATIC CASE SEALER
For Serial Numbers:
TM187 or TM677 XX X XXX
Serial Numbers TM187 or TM677 XX X XXX

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  • Page 1 USER MANUAL USA 2324-OPF USA 2324-OPF UNIFORM SEMI-AUTOMATIC CASE SEALER For Serial Numbers: TM187 or TM677 XX X XXX Serial Numbers TM187 or TM677 XX X XXX...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS OPERATION MANUAL ......................2  TABLE OF CONTENTS ......................2 REVISION CONTROL ......................3 TECHNICAL ASSISTANCE ....................4  Technical Support ..................4   Replacement Parts ................... 4   WARRANTY ..........................5  DESCRIPTION OF MACHINE ....................6  Description ....................6  ...

  • Page 3: Revision Control

    REVISION CONTROL REVISION CONTROL REV00 Initial Release UDM187 USA2324-OPF Manual UM 187TW / UM677TW...

  • Page 4: Technical Assistance

    TECHNICAL ASSISTANCE Technical Support This is the Interpack Model USA 2324-OPF Uniform Top and Bottom Belt Case Sealer you ordered. It has been set up and tested in our factory with Intertape manufactured pressure sensitive tapes. If any problems occur when setting up or operating this equipment, please contact the authorized distributor from where you purchased this item.

  • Page 5: Warranty

    ARRANTY : The following warranty is made in lieu of all other QUIPMENT WARRANTY AND LIMITED REMEDY warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the implied warranty of fitness for a purpose, and any implied warranty arising out of a course of dealing, a custom or usage of trade.

  • Page 6: Description Of Machine

    DESCRIPTION OF MACHINE Figure1 Description The Intertape USA 2324-OPF Top and Bottom Belt Drive Carton Sealing Machine with HSD2000 ET II Tape Heads is designed to apply Intertape brand Pressure Sensitive carton sealing tape to the top and bottom center seam of Regular Slotted Containers (RSC). The USA 2324-OPF is manually adjustable to a wide range of carton sizes.

  • Page 7: Important Safeguards

    IMPORTANT SAFEGUARDS There is a number of safety labels used on Intertape Carton Sealers. The illustrated label shown in Figure 2 is attached to the Knife Guard inside the upper and lower HSD2000 ET II Tape Head. The label warns operators and service personnel of the very sharp knife used to cut the tape at the end of the tape application.
  • Page 8 The illustrated label shown in Figure 4 is located on the “Exit” end of the machine bottom belts. The label warns the operators and service personnel of the pinch point at the exit end of the bottom belts. Figure 4 The illustrated label shown in Figure 5 is located on the “Exit”...
  • Page 9 The illustrated label shown in Figure 6 is located on the side of the column. This label provides convenient safety instruction for the operator and service personnel in the operation of the Intertape Carton Sealing Equipment. Figure 6 Note: Should any of the safety labels placed on the Machine be damaged or destroyed, replacements are available.

  • Page 10: Specifications

    SPECIFICATIONS Machine Dimensions Figure 7 Machine Weight : 592 lbs. (269 kg) UDM187 USA2324-OPF Manual UM 187TW / UM677TW...

  • Page 11: Power Requirements

    Power Requirements Electrical – 110v, 60 HZ, 6 A (400 Watts) This machine comes standard with a bottom gear motor, a top gear motor and an electrical box. The electrical box contains a Start switch, the Emergency Stop switch, and a Starting Relay with a thermal over load and can be located on either side of the carton sealer for customer convenience (specify with order).

  • Page 12: Operating Conditions

    Operating Conditions Use in a dry, relatively clean environment at 40° to 105° F (5° to 40° C) with clean dry cartons. Note: Machine should not be washed down or subjected to conditions causing condensation on components. Tape Specifications Use Intertape Brand Pressure Sensitive Carton Sealing Tape. The machine can accommodate 2 (48mm) or 3 inch (75mm) wide tape, depending on tape heads supplied.

  • Page 13: Carton Specifications

    Carton Specifications Type Regular Slotted Containers (RSC) Material 125 to 275 PSI bursting test, single or double wall B or C flutes. Weight 0 to 85 lbs. (0 to 38.5 kg) Size The carton sealer can accommodate most cartons within the size ranges listed below. 2”...

  • Page 14: Set-Up Procedure

    SET-UP PROCEDURE Receiving and Handling The machine is shipped to the customer in a box and fixed to a pallet.  Remove the strapping and the staples at the bottom of the box.  Lift off the box cover and sleeve. ...
  • Page 15 To avoid shipping damage, we have removed the bottom centering rails from the machine. You will find them on the pallet wrapped separately. Please install them with the included screws as shown in figure 10. 1.) Hole Cover 2.) M8 Screw 3.) Guide Rail 4.) Tube Seat 5.) Mounting Arm...

  • Page 16: Operating Instructions

    OPERATING INSTRUCTIONS Once the Tape Heads, (both bottom and top) have been loaded with tape and threaded (refer to the appropriate Tape Head manual for loading and threading instructions) the machine is ready to process RSC cartons. The following instructions are presented in the order recommended for processing cartons successfully through the USA 2324-OPF Carton Sealing machine.

  • Page 17: Maintenance

    MAINTENANCE The USA 2324-OPF carton sealer has been designed for trouble-free service. The machine will perform best when it receives routine cleaning and maintenance. Warning! Turn off electrical power and lock out the electrical supply before beginning cleaning or maintenance. If power cords are not disconnected, severe injury to personnel could result.

  • Page 18: Troubleshooting

    TROUBLESHOOTING Interpack Machinery Carton Sealers are fabricated with high quality components that provide trouble-free operation for a long period of time. However, if a problem should occur we recommend that you always look for simple things first, then more complex problems. This is exactly how this table is constructed, as the numbers increase, complexity increases.

  • Page 19: Recommended Spare Parts

    RECOMMENDED SPARE PARTS DESCRIPTION ITEM RECOMMENDED NUMBER QTY. BEARING PULLEY UPM0324 BELT, DRV SAG12E 75MM X 2136LG UPM7468 BELT, DRV SAG12E 50MM X 1915LG UPM7657 FLANGED BEARING 3/4 ID UPM0339 LINEAR BEARING 25MM SHAFT LM25UU CONSTANT FORCE SPRING 33LBS UPM0740 WHEEL 2-7/8”...

  • Page 20: Optional Equipment

    OPTIONAL EQUIPMENT Model Number Description Item Quantity Number Machine USA2324-OPF Feed/Exit Table 16” (.4 M) UM894T 1 or 2 Feed/Exit Table 24” (.6 M) UM998T 1 or 2 Feed/Exit Table 36” (.9 M) UM898T 1 or 2 Heavy Duty Casters UM841 1 set of 4 Secondary E-Stop...

  • Page 21: Parts List

    APPENDIX A – PARTS LISTS – UM187TW/UM677TW...
  • Page 22 UM187TW UM677TW...
  • Page 23 UM187TW UM677TW ITEM NO. PART NUMBER DESCRIPTION QTY. USM8096 BASE USA2324 3" USM8098 BB DRIVE USA2324 3" USM8087 BOTTOM CENTRING GUIDE USM4418 PNEUMATIC ASSEMBLY USM7074 COLUMN TBD 24 RIGHT USM7075 COLUMN TBD 24 LEFT USM0820 TBD ASSEMBLY USA2324 3" USM0391 SINGLE LOCK.ASS'Y USM7561 ELECTRIC ASSEMBLY...
  • Page 24 USM8096...
  • Page 25 USM8096 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM7394 BASE FRAME UPM7545 FRONT COVER RIGHT SIDE 3" UPM7544 FRONT COVER LEFT SIDE 3" UPM7542 REAR COVER RIGHT SIDE 3" UPM7543 REAR COVER LEFT SIDE 3" UAM0275 LEG ASSEMBLY METRIC UF3637 HNR M6-1.0 UF6363 LW M6 UF0810...
  • Page 26 UAM0275...
  • Page 27 UAM0275 ITEM PART # DESCRIPTION QTY. UPM7640 LEG WELDMENT UPM7641 LEG ADJ USTMENT UPM7642 LEG FRICTION PLATE UF4231 FW M12 UF6393 HHCS M12-1.75 x 35mm UF4229 CARRIAGE BOLT M10-1.5 x 20 UF4230 L.W. ZINC M12 UF3680 FW M10 UF6371 LW M10 UF6314 HNR M10 x 1.5...
  • Page 28 USM8098...
  • Page 29 ITEM NO. PART NUMBER DESCRIPTION QTY. USM8098 UPM7546 MOTOR MOUNT, BRACKET 3"V UAM0339 BB DRIVE LH USA2324 UPM4071 DRIVE SHAFT UAM0340 BB DRIVE RH USA2324 UPM7552 SPACER, DRIVE 3" UPM7554 SPACER 3" DRIVE 19 DIA UPM7550 SPACER BAR UPM7549 BACK CHAIN GUARD UPM7548 FRONT CHAIN GUARD UF2210EV...
  • Page 30 UAM0339...
  • Page 31 UAM0339 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM4066 FRAME RH DRIVE UPM4069 DRIVE PULLEY UPM6074 TENSIONNER SLIDE UF5402 FHCS M6 - 1 x 20 UPM0101EV TENSIONNER SPRING HOLDER UF1191 FHCS M10-1.5 x 25 UPM0109 IDLER PULLEY SPACER UPM0112 SPRING LOCATOR PIN UPM0324 BEARING, PULLEY UF2220...
  • Page 32 UAM0340...
  • Page 33 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0340 UPM4067 FRAME LH DRIVE UPM6074 TENSIONNER SLIDE UF5402 FHCS M6 - 1 x 20 UPM0101EV TENSIONNER SPRING HOLDER UF1191 FHCS M10-1.5 x 25 UPM0109 IDLER PULLEY SPACER UPM0112 SPRING LOCATOR PIN UPM0324 BEARING, PULLEY UF2220 EXT RET'G RING 3/4"...
  • Page 34 USM8087 34 17 5 40...
  • Page 35 USM8087 ITEM PART # DESCRIPTION QTY. ITEM PART # DESCRIPTION QTY. UPM4053 COMPRESSION GUIDE FRAME UPM4083 FLUTED KNOB UF6367 SHCS M8-1.25 x 16 UPM4057 SHAFT SUPPORT R.H. UPM4062 SHAFT SUPPORT L.H. UPM7183 TAKE-UP SCREW UPM7479 UPM7484 CHAIN #35, 80 LINK + C.L + O.L. UF1821 FW M8 UPM7482...
  • Page 36 USM4418...
  • Page 37 USM4418 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM0436 FTG Q.D. 3/8 NPT MALE UPM3175 ELBOW BRSS NKL PLT G3/8M x G3/8F VHS400-03 CE-12 MANUAL VALVE SWITCH UPM3267 FILTER REGULATOR NL2-FRE G3/8 UPM3755 FILTER REG. (UPM3267) MOUNTING BRKT UF4240 SHCS M5-0.8 x 80mm UF7023 LW M5 UPM3179...
  • Page 38 USM7074...
  • Page 39 USM7074 ITEM PART # DESCRIPTION QTY. UPM7687 COLUMN 24 TBD RIGHT SIDE UPM7688 COLUMN SHAFT UPM2182EV COLUMN CAP RIGHT SIDE UPM2251 SAFETY BUMPER UF5400 FHCS M5-0.8 x 12 mm UF3680 FW M10 UF6371 LW M10 UF6383 SS HHCS M10-1.5 x 25 mm UF1157 FHCS M5-0.8 x 70 UPM0743...
  • Page 40 USM7075...
  • Page 41 USM7075 ITEM PART # DESCRIPTION QTY. UPM7686 COLUMN TBD 24 LEFT SIDE UPM7688 COLUMN SHAFT UPM0741EV COLUMN CAP LEFT SIDE UPM2251 SAFETY BUMPER UF5400 FHCS M5-0.8 x 12 mm UF3680 FW M10 UF6382 HHCS M10-1.5 x 25 mm UF1157 FHCS M5-0.8 x 70 UPM0743 SPRING MANDREL SHAFT UPM0742...
  • Page 42 USM0820...
  • Page 43 USM0820 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0283 BRIDGE USA2324 TB USM0821 TBD SUB ASSEMBLY USA2324 3" UAM0282 COMPRESSION GUIDE USA2324 TBD UF6406 SHCS M8-1 X 75mm UF3680 FW M10 UF6371 LW M10 UF6404 BHCS M10 - 1.5 x 25mm UF0867 LW M8...
  • Page 44 UAM0283...
  • Page 45 UAM0283 ITEM PART # DESCRIPTION QTY. UPM1011 BRIDGE PLATE COVER SLOTTED UPM1008 BRIDGE PLATE COVER UPM7490 TOP COMPR. GUIDE SUPPORT RIGHT SIDE UPM7489 TOP COMPR. GUIDE SUPPORT LEFT SIDE UPM7668 WING RIGHT SIDE UPM7669 WING LEFT SIDE UPM7676 BRIDGE COVER PLATE UPM0961EV CROSS BEAM SUPPORT TBD UF5204...
  • Page 46 USM0821...
  • Page 47 ITEM NO. PART NUMBER DESCRIPTION QTY. UAM0413 TBD LH USA2324 3" USM0821 UAM0412 TBD RH USA2324 3" UPM7675 Motor Support TBD 3" UPM7670 HEX. BRACING 3" UPM7672 Rear TBD Section Support 3" UPM7673 Front TBD Section Support 3" UPM7677 MOTOR BRACKET TBD METRIC UPM7676 TOP CHAIN GUARD TBD UPM4501...
  • Page 48 UAM0413 25 24...
  • Page 49 UAM0413 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM6077 TB DRIVE SECTION LEFT SIDE UPM0112 SPRING LOCATOR PIN UPM0101EV TENSIONNER SPRING HOLDER UPM1233EV IDLER PULLEY SHAFT 50mm UPM4077 SPRING COMP TOOL L.H. UPM4078 SHAFT UPM4503 Side Cover TBD Left Side UPM4450 DRIVE PULLEY UPM0259 IDLER PULLEY...
  • Page 50 UAM0413 ITEM NO. PART NUMBER DESCRIPTION QTY. UF6308 HHCS M10-1.5 x 16mm UF3680 FW M10 UF6371 LW M10 UF1827 FW M5 UF6397 FHCS M10-1.5 x 20 UF1192 FHCS M6-1 x 16 mm UF1400 SSS HK 3/8-16 X 3 UF3644 SHCS M4-0.7 x 45 UF1411 SSS M6 X 6mm UF3683...
  • Page 51 THIS PAGE INTENTIONALLY BLANK...
  • Page 52 UAM0412...
  • Page 53 UAM0412 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM6078 TB DRIVE SECTION RIGHT SIDE UPM0112 SPRING LOCATOR PIN UPM0101EV TENSIONNER SPRING HOLDER UPM1233EV IDLER PULLEY SHAFT 50mm UPM4076 SPRING COMP TOOL R.H. UPM4078 SHAFT UPM4502 Side Cover TBD Right Side UPM4450 DRIVE PULLEY SEE TABLE IDLER PULLEY...
  • Page 54 UAM0412 ITEM NO. PART NUMBER DESCRIPTION QTY. UF3687 BHCS M5-0.8 X 12mm UF7023 LW M5 UF6308 HHCS M10-1.5 x 16mm UF3680 FW M10 UF6371 LW M10 UF1827 FW M5 UF1400 SSS HK 3/8-16 X 3 UF3644 SHCS M4-0.7 x 45 UF3683 SSS M6 X 10mm UF6305...
  • Page 55 THIS PAGE INTENTIONALLY BLANK...
  • Page 56 UAM0282...
  • Page 57 UAM0282 ITEM PART # DESCRIPTION QTY. UPM3285EV GUIDE BLOCK UPM7538 GUIDE BLOCK TOP UPM1659 WHEEL 2-7/8"DIA.COMPR.GUIDE UPM7680 WHEEL GUIDE SPACER UPM7682 WHEEL SUPPORT PLATE TBD UF9167 SHCS M6-1 X 150MM UF0240 HHCS 3/8-16 x 1.75 UAM0288 KNOB CW 5mm PIN USA2324...
  • Page 58 USM0391...
  • Page 59 USM0391 ITEM PART # DESCRIPTION QTY. UPM2187 SQUARE BAR 0.50" UPM2866 SS SINGLE LOCKING BLOCK UPM0698 FLANGED SCREW 1/2-13 L.H. UPM0699 FLANGED SCREW 1/2-13 R.H. UPM0703 SHORT BOX 3/4", 1/2" DR, 12 PT UPM0688 SINGLE LOCKING HANDLE UPM2184 COMPRESSION SPRING, UF1318 BHCS M8-1.25 x 20 mm...
  • Page 60 UAM0293 35 36 37 38 39 40 32 33 34...
  • Page 61 UAM0293 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM4462 SHAFT 9 mm DIA UPM4445 CYLINDER 32 BORE, 85 STROKE UPM4438 RACK UPM4446 CHECK-CHOKE VALVE G1/8 6 mm TUBE UPM4436 SPROCKET-COG-WHEEL UPM4435 BALL BEARING 12 ID 24 OD UPM4437 SPROCKET OPF UPM4444 CHAIN #35 (34 LINK STRAND) UPM4461 SHAFT 12 mm DIA...
  • Page 62 UAM0293 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM3525 FTG. STR 6mmTUBE G1/8MALE UPM4422 SIDE PLATE UF6303 EXT. RETAINING RING 9mm UF6300 RETAINING RING FOR 12mm SHAFT UPM4433 GUIDE SPACER UF6414 SS BHCS M6-1 x 16 UF9164 BHCS M3 - 0.5 x 12 UPH0566 MNT ADAPT ET II IN ET CAV UF0810...
  • Page 63 THIS PAGE INTENTIONALLY BLANK...
  • Page 64 USM7561 TOP MOTOR BOTTOM MOTOR...
  • Page 65 USM7561 ITEM NO. PART NUMBER DESCRIPTION QTY. UPM0197EV STR.RELF METL.LIQDTGHT M20X1.5 (8-10mm) UPM0341EV LOCKNUT M20 X 1.5(FOR STRAIN RELF) UPM0209 POWER CORD, 14/3 UPM1404EV PLASTIC HUB CONNECTOR 25mm/90 UPM0225 CABLE 18/3 TYPE SJ UPM4507 PLASTIC HUB CONN 25mm STRAIGHT UPM9719 CAPACITOR 16uF UPM1410EV STRAP RING 25 mm...
  • Page 66 UAM0289...
  • Page 67 UAM0289 ITEM NO. PART NUMBER Description QTY. UPM7527 ENCLOSURE DEMEX HIBOX 132 X 232 UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2212 BUTTON GREEN 22mm 1 N.O. UPM0407EV DIN RAIL USA 2324 UPM7440EV TB END ANCHOR FOR DN SER UPM2209EV LEGEND PLATE "E-STOP" UPM2210EV LEGEND PLATE "START"...
  • Page 68 UM9003...
  • Page 69 UM9003 ITEM PART # DESCRIPTION QTY. USM8075 SECOND E-STOP BOX FOR USA UPM0225 CABLE 18/3 TYPE SJ UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8 UPM0200 MTG. CLAMP,ADH.1.2"X1.2" UPM0222 TY-RAP,5.5"X.14" UPM0285 STRAIN RELIEF, NON-METAL...
  • Page 70 USM8075...
  • Page 71 USM8075 ITEM PART # DESCRIPTION QTY. UPM7293 ENCLOS PB 1 HOLE NON METAL UPM2211 BUTTON MUSHROOM 22mm 1 N.C. UPM2209 LEGEND PLATE "E-STOP" UPM0341 LOCKNUT 1/2"(FOR STRAIN RELF) UPM0197 STR.RELF METL.LIQDTGHT 1/4-3/8...
  • Page 72 Electrical Drawing...
  • Page 73 Pneumatic OPF Brush System...

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