TEGRAS Concept Multipro User Manual

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Tegras pneumatic brushing robot

user manual

ENG

original manual translation

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Summary of Contents for TEGRAS Concept Multipro

Page 1 Tegras pneumatic brushing robot user manual original manual translation...
Page 2: Training Services
introduction Dear customer: Many thanks for having placed your trust in a quality product from TEINNOVA. This product has been developed with modern manufacturing procedures and a range of measures to guarantee quality. We endeavour to do everything possible so that you are satisfied with this product and can work with it without any problems.
Page 3 contents symbols 5-47 safety warnings 6-47 intended conditions of use 7-47 get to know your machine 8-47 control panel 9-47 remote control 10-47 accessories and related equipment 11-47 operating instructions 20-47 Tegras pneumatic brushing robot 3-47...
Page 4 contents use of chemical products 35-47 transport 36-47 maintenance and care 37-47 waste management 42-47 problem solving guide 43-47 technical specifications 45-47 conditions of the guarantee 46-47 declaration of compliance “CE” 47-47 Tegras pneumatic brushing robot 4-47 4-46...
Page 5 symbols All of the graphic symbols shown in this manual as well as those indicated on the equipment itself are explained in this section. It is important to read the text relating to these symbols with special care as it concerns personal and equipment safety.
Page 6: Safety Warnings
Before starting up the equipment ensure that the brush is inside the duct to be cleaned. Take care to place your TEGRAS MULTIPRO on a smooth and stable surface. Lock the front wheel brakes so that the machine remains stable while you work.
Page 7: Intended Conditions Of Use
The TEGRAS MULTIPRO is a machine for cleaning ducts, whether circular with diameters of 200-1000 mm or rectangular. The ducts can be in smoke extractors, flues or even air conditioning systems. The appropriate accessories shall be available for each type of duct. A 25 metre hose is included so 50 metres of the same tube can be cleaned from the same point in the tube.
Page 8: Get To Know Your Machine
get to know your machine Components: 1- Head 11 - Compressed air inlet 2- Compressed air duct 12- Power connection 3- Front wheel brake 13- Back wheel 4- Front wheel 14- Liquids duct 5- Pressure gauge 15- Hose 6- Liquids inlet 16- Carrying handle 7- Pneumatic box 17- Hose stand-guide...
Page 9: Main Control Panel
control panel Main control panel: Use the control panel to select the function you wish to perform with the IFOAM. It is a membrane panel so it is used by pressing the icon for the function selected. Each icon has a green LED which will switch on when that function has been selected.
Page 10: Remote Control Panel
Release button order to start any of the functions apart from the STOP button, which can be pressed without needing to press the release button. Used to open/close the Tegras Multipro brushing machine Centring Button centring system. Anti-clockwise Power up the Tegras brushing machine’s motor so that its rotation rotation movement is anti-clockwise.
Page 11: Accessories Included
Pack of Allen keys for assembling and disassembling the components. Cod. AC3303102 Combined hose An 8 metre hose with standardised connectors, specifically for supplying both compressed air and electricity to your TEGRAS MULTIPRO from the AR20 compressed air generator supplied by Teinnova. Code: AC3303104 Head kit Set of replacement screws in case some of the ones fitted in the head become lost.
Page 12 Simple coupler for brushes A coupler where a specific type of brush is attached to the head of your TEGRAS MULTIPRO machine. It is very simple to assemble this coupler and it is made up of four individual parts. Code: AC6470040...
Page 13 The MULTIPRO Visualisation System is an optional system for your TEGRAS MULTIPRO. This system has been designed to be able to be easily installed in your TEGRAS MULTIPRO and without having to modify the equipment in any way. Installing it improves the performance of the equipment when carrying out an improved service.
Page 14: Optional Accessories
Optional accessories: Liquid supply hose An 8 metre hose with standardised connectors, specifically for supplying liquids to your TEGRAS MULTIPRO. The connectors correspond to those found on the equipment provided by TEINNOVA. Code: AC3303202 Centraliser Pneumatic system for positioning the head of the machine in the centre of the duct.
Page 15 accessories and related equipment PBT Brushes PBT brushes (butylene terephthalate) advised for cleaning ducts with grade 2 grease (average soiling). Dimensions Code 7,87 CP1023020 9,84 CP1023025 11,81 CP1023030 13,78 CP1023035 15,75 CP1023040 17,72 CP1023045 19,69 CP1023050 23,62 CP1023060 27,56 CP1023070 31,5 CP1023080 Mixed Brushes...
Page 16 accessories and related equipment NYLON SQUARE 5 PACK Pack of 5 nylon brushes advised for cleaning ducts with grade 1 grease (light soiling). The measurements of the brushes range from a diameter of 300mm up to 800mm. Code: CP1101520 Dimensions Code 7,87 CP1011530...
Page 17 CP1032830 15,75 CP1032840 19,69 CP1032850 23,62 CP1032860 Remote control A remote control which can be used to operate the IFOAM and your TEGRAS MULTIPRO. The maximum range of the control is 30 metres. Code: AC3303325 Tegras pneumatic brushing robot 17-47...
Page 18 Code: AC3303101 Electric power supply cable 1.5 8 metre cable. The machine’s power supply is effected through a specific connector for supplying power to the TEGRAS MULTIPRO. The connection to mains electricity corresponds to the standard outlets. Code: 999330050 Tegras pneumatic brushing robot...
Page 19 accessories and related equipment Equipos relacionados: Vane compressor that generates an output of compressed air of 200 litres at 10 bar. 220V 50Hz; Code: CO3330202 110V 60Hz; Code: CO3330204 Intelligent active foam and rinse generator. An IFOAM PRO is displayed in the image.
Page 20 Loosen the cover on the side of your TEGRAS MULTIPRO and then push the hose through it and reattach it to the side of the machine.
Page 21 Fitting the accessories: The head of your TEGRAS MULTIPRO is designed with the possibility in mind of incorporating various accessories supplied by Teinnova. These allow the work to be carried out more efficiently and more comfortably. Assembling the centraliser: Place the centraliser on the head as shown in the image.
Page 22 operating instructions Connect the head’s compressed air outlet, which is indicated in the image, with the closing circuit’s duct on the pneumatic cylinders, as shown in the image. Connect the head’s compressed air outlet, which is indicated in the image, with the opening circuit’s duct on the pneumatic cylinders, as shown in the image.
Page 23 operating instructions Disconnect the head’s compressed air outlet, which is indicated in the image, with the opening circuit’s duct on the pneumatic cylinders, as shown in the image. Remove the centraliser from the head by undoing the two fixing screws. This is done by turning them anti-clockwise simultaneously, as shown in the image.
Page 24 operating instructions Assembling the brush: Place the retention ring as shown in the image. Place the brush as shown in the image. Align the retention hole on the brush with the retention pin on the ring that was placed in the previous step for assembly.
Page 25 operating instructions Release the closing knob and remove the second retention disk as shown in the image. Remove the brush as shown in the image. Remove the retention ring as shown in the image. Tegras pneumatic brushing robot 25-47...
Page 26 Attaching the VISIOGRAS: Place the VISIOGRAS on the upper part of your TEGRAS MULTIPRO as shown in the image. The VISIOGRAS is attached by turning the two fixing screws clockwise, as shown in the image (the other screw is placed on the opposite side to the one shown in the image).
Page 27 operating instructions Attaching the camera: Place the three fixing screws to the centraliser by rotating clockwise, as shown in the image. Connect the camera to the head by rotating clockwise, as shown in the image. Tegras pneumatic brushing robot 27-47 27-46...
Page 28 Connecting your TEGRAS MULTIPRO to the compressed air generator: The TEGRAS MULTIPRO equipment must be used in combination with a compressed air generator in order to work. This compressed air generator should have a minimum provision of 200/m at 5 bar.
Page 29 Connect the combined hose’s electrical cable to the electrical outlet on the compressor to be used. In this image, the connection is made with the AR20 compressed air generator. Connect the combined hose’s electrical cable to your TEGRAS MULTIPRO. Tegras pneumatic brushing robot 29-47...
Page 30 The TEGRAS MULTIPRO equipment is designed to be able to rinse and produce foam inside ducts. In order to be able to do this, it is necessary to connect your TEGRAS MULTIPRO to the machine supplying it with foam and water. It is recommended to use rinsing equipment and a foam generator sold by TEINNOVA.
Page 31 Do NOT bend the hose around very tight corners as this can break the backing guide on the inside. After finishing work, reel in the hose and lock your TEGRAS MULTIPRO’s hose reel brake, as demonstrated in the image. Tegras pneumatic brushing robot 31-47...
Page 32 In the event of the brush becoming stuck inside the duct, press stop immediately on the machine’s control panel. Before being able to select any function you should start up your TEGRAS MULTIPRO by pressing the icon in the image. To start up the clockwise brush rotation, the icon in the image should be pressed.
Page 33 TEGRAS MULTIPRO. When in the position shown in the image, the shut off valve is open.
Page 34 Remove the compressed air inlet connection from your TEGRAS MULTIPRO in the way shown in the image. Operate the brush before removing the connection in order to release the pressure that has become trapped in the compressed air circuit. One the pressure has been released, close the shut off valve.
Page 35 COMEGRAS FOAM ACTIVE is the chemical used for operating your TEGRAS MULTIPRO. It is a degrease r especially designated for cleaning, sanitising and deodorising dirty areas that are especially greasy and areas with burnt remains in facilities and materials in the food industry such as the meat and dairy industries, abattoirs, restaurants, etc.
Page 36 transport The machine has been designed to be able to transport it in a small van. When transporting the machine it should be firmly tied in order to prevent any type of damage. Additionally, it should be placed in its normal working position (vertical) and the front wheel brakes should be on.
Page 37: Maintenance And Care
Keep the machine as clean as possible. Keep the equipment somewhere that is protected from the weather. After having finished using your TEGRAS MULTIPRO equipment, it is important to clean the equipment’s liquid circuit by performing the rinse. Storing the equipment with the chemical in the machine’s internal conduits can reduce the working life of the components.
Page 38: Maintenance Operations
Filling the filter with oil in your TEGRAS MULTIPRO: So that the pneumatic motor in the head of your TEGRAS MULTIPRO is well lubricated, you should check that the level of oil in the filter is correct. Good lubrication is necessary for better efficiency and reduced wear of the machine’s pneumatic...
Page 39 To lubricate the inside of the pneumatic motor in the head, pour two or three drops of oil into the openings, as shown in the image. We advise that you use oil with an SAE 20 classification in order to correctly maintain your TEGRAS MULTIPRO’s motor. Tegras pneumatic brushing robot 39-47...
Page 40 maintenance and care Fit the head as demonstrated in the image. To assemble the head, the four fixing screws shown in the image must be placed. To screw them in, turn them clockwise. Tegras pneumatic brushing robot 40-47 40-46...
Page 41: Replacement Parts
mantenimiento y cuidados Replacement parts: TEINNOVA has replacements for all parts of the machine as well as for consumables for all the maintenance tasks mentioned in this manual. In the event of needing any part or consumable, get in touch with TEINNOVA’s Customer Service Department on telephone number: +34 941 44 50 56.
Page 42: Waste Management
waste management The materials used in the packaging are recyclable. Do not dispose of the packaging in household waste, but hand it in at official collection points for recycling. Do not dispose of electrical equipment in the trash! We recommend that electrical tools and accessories are subjected to an environmentally friendly recovery process.
Page 43: Problem Solving Guide
problem solving guide problem possible cause solution look up Motor locked Poorly lubricated Lubricate the mot or correctly, in a Page 39 controlled way Air does not get to it in one or Check that the air outlets on the rear of Page 39 two Directions the head are not obstructed...
Page 44 problem solving guide Abnormal brush Valve box failure Contact the technical service at Tecai Page 41 behaviour Innova S.L Protection system activated Contact the technical service at Tecai Page 41 Innova S.L The reel does not turn Central axle seized Contact the technical service at Tecai Page 41 Innova S.L...
Page 45: Technical Specifications
TEGRAS MULTIPRO Features Motor power supply Compresse air (Full power): 300 l/min – 8 bar // 10,6 cfm – 8 bar Rotation speed when empty: 500 rpm Rotation speed at full power: 236,7 rpm 6,5 Nm // 57,5 lbf . in Torque at full power: 8 Nm // 70,8 lbf .
Page 46: Guarantee Conditions
guarantee conditions 1. “TEINNOVA” guarantees its products for a period of the product’s non-conformity and it shall not apply said of 15 days as regards aesthetic defects or faults which guarantee until coverage has been expressly proven. In the case that the product is covered, “TEINNOVA” can are noticeable with the naked eye.
Page 47 “CE” MODEL: MULTIPRO SERIAL NUMBER: TG33102030000 - TG33102039999 MANUFACTURER INFORMATION: Manufacturer name: tecai innova s Telephone number: +34 941 44 50 56 Fax: +34 941 25 24 71 Web: www.teinnova.net TECAI INNOVA, SL, under its sole responsibility, certifies that the machine model described above complies...