4x4 TOUGH 15-6068 User Manual

4wd winch

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4WD WINCH

USER GUIDE

CONTENTS

• 5454kg/12000LB Winch

• 1 Pair Gloves

• Control Box C.W Attached Cables

• Fairlead Roller

• Attachment Kit for Fairlead Roller

• Clevis Hook

• Hand Control (Battery Included)

• 1 Spare Alkaline 23A 12V Battery for Hand Control

• Cable to Connect Hand Control to Winch

• Safety Dampener Blanket

• Warranty Certi cate

• User Guide

Version 2

June, 2015

AFTER SALES SUPPORT

AUS

1300 883 104

MODEL: 15-6068 PRODUCT CODE: 6068 08/2015

www.4x4tough.com.au

sales@4x4tough.com.au

YEAR WARRANTY

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Summary of Contents for 4x4 TOUGH 15-6068

Page 1 • 1 Spare Alkaline 23A 12V Battery for Hand Control • Cable to Connect Hand Control to Winch • Safety Dampener Blanket YEAR WARRANTY MODEL: 15-6068 PRODUCT CODE: 6068 08/2015 • Warranty Certi cate • User Guide Version 2 June, 2015...
Page 2: Table Of Contents
Contents Page WARRANTY DETAILS ....................3 REPAIR AND REFURBISHED GOODS OR PARTS NOTICE ........3 SAFETY PRECAUTIONS ..................WINCH OPERATION WARNINGS ................5 12V DC 4WD WINCH PARTS LIST ................7 12V DC 4WD WINCH PARTS LIST DIAGRAM ................8 12V DC 4WD WINCH KIT ..................
Page 3: Warranty Details
AFTER SALES SUPPORT 1300 883 104 sales@4x4tough.com.au, www.4x4tough.com.au YEAR WARRANTY AUS Hotline Costs: Landline calls are free. Mobile costs are extra & are dependent MODEL: 15-6068 PRODUCT CODE: 6068 08/2015 on carrier charges – please check charges with your mobile carrier.
Page 4: Safety Precautions
Please read all instructions carefully before use. Unless directions are followed physical injury or property damage may result. Save these instructions for future reference. This product complies with AS1418.2. Safety Precautions Read the following carefully before attempting to operate your winch and keep the instructions for future reference. 1.
Page 5: Winch Operation Warnings
Winch Operation Warnings Read the following carefully before attempting to operate your winch and keep the instructions for future reference. This winch is fitted with an in-built thermal overload to prevent damage. If the winch stops during operation turn the winch off and allow it to cool before continuing. The uneven spooling of cable, while pulling a load, is not a problem, unless there is a cable pile up on one end of the drum.
Page 6 Winch Operation Warnings (cont.) Winch Cable: • Be sure that the cable is in good condition and is attached properly. • Do not use the winch if cable is frayed. • Do not move the vehicle to pull a load. •...
Page 7: Dc 4Wd Winch Parts List
4X4 Tough™ 12V DC 4WD Winch Parts List ITEM DESCRIPTION END HOUSING, ASSEMBLY DECAL SOCKET HEAD CAPSCREW DETENT SCREW O-RING SEAL CLUTCH LEVER GASKET HEX SHAFT SUN GEAR CARRIER ASSEMBLY, STAGE 1 CARRIER ASSEMBLY, STAGE 2 THRUST BEARING CARRIER ASSEMBLY, STAGE 3...
Page 8: Dc 4Wd Winch Parts List Diagram
4X4 Tough™ 12V DC 4WD Winch Parts List...
Page 10: Installation
The winch should be secured to the mounting with 3/8"UNCx1-1/4" bolts and spring washers provided. The roller fairlead is to be mounted so as to guide the cable onto the drum evenly. 15-6068 12V DC 4WD Winch - Dimensions (Dimensions are in millimetres)
Page 11: Electrical Connection
ELECTRICAL CONNECTION For normal self-recovery work, your existing electrical system is adequate. A fully charged battery and proper . connections are essential. Run the vehicle engine during winching operations to keep battery charged. Pay close attention to proper electrical cable connection as follows (refer to diagrams below): Short red cable (A) with red jacket connecting to the red terminal (A) of the motor.
Page 12: Operation
Winch Operation SUGGESTION: The best way to get acquainted with how your winch operates is to make a few test runs before you actually need to use it. Plan your test in advance. Remember you can hear your winch as well as you can see it operate. Get to recognise the sound of a light steady pull, a heavy pull, and sounds caused by load jerking or shifting.
Page 13: Winching Principles
• The hand control is not waterproof and care must be taken in its usage. In the event of damage or breakage, replacement hand controls are available to be purchased through the 4x4 Tough customer service helpline.
Page 14: Battery Replacement
Battery Replacement The hand control is supplied with a Alkaline 23A 12V battery within the hand control and a spare battery if it requires changing. CAUTION: • Keep battery out of reach of children. • If a child swallows a battery seek medical advise immediately. •...
Page 15: Maintenance
Q: Can I operate my winch wirelessly? A: Yes. While all winches come with a wired remote control, your 4X4 Tough Winch also operates wirelessly. With maximum ranges of between 25 and 30 metres, Refer to the operating instructions on page 13 within this manual.
Page 16 4x4 TOUGH GO OFF ROAD is a trademark of Natural Product Solutions Pty Ltd Unit 3, 60 Box Road, Taren Point NSW 2229 Phone: 1300 883104. www.4x4tough.com.au | sales@4x4tough.com.au...

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