M&R Sprint 2000 Manual

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V.033007 Part # MAN-SPRINT2000

Sprint

2000

Outside USA: +847-967-4461

Outside USA Fax: +847-967-0417

1N 372 Main St. Glen Ellyn, IL 60137 USA

Sprint 2000 Bv1

$45.00 USD

WWW.MRPRINT.COM

Toll-Free:

800-736-6431

USA Direct:

630-858-6101

USA Fax:

630-858-6134

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Page 1 V.033007 Part # MAN-SPRINT2000 Sprint 2000 Bv1 $45.00 USD ® Sprint 2000 WWW.MRPRINT.COM Toll-Free: 800-736-6431 USA Direct: 630-858-6101 USA Fax: 630-858-6134 Outside USA: +847-967-4461 Outside USA Fax: +847-967-0417 1N 372 Main St. Glen Ellyn, IL 60137 USA...
Page 2 ® Sprint 2000 V.033007 WARNING: For your safety the information in this manual must be explicitly followed to minimize the risk of fire or explosion or to prevent property damage, personal injury or death. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
Page 3: Table Of Contents
® Sprint 2000 V.033007 Table of Contents Safety and Operational Guidelines ...........................5 Management Responsibilities ...........................6 Operator Responsibilities ............................7 General Information..............................8 Service and Parts..............................9 Defined Purpose ..............................10 Warranty..................................10 Product Specifications.............................11 Assembly and Installation ............................12 Assembly.................................12 Installation ................................17 Operation ...................................17 Principles of Operation............................17 5.1.1 Curing Inks ..............................17 Control Panel ................................19...
Page 4 ® Sprint 2000 V.033007 This page intentionally left blank M&R Companies 1N 372 Main St. Glen Ellyn, IL 60137 USA Tel: +630-858-6101 Fax: +630-858-6134 www.mrprint.com...
Page 5: Safety And Operational Guidelines
® Sprint 2000 V.033007 Safety and Operational Guidelines DANGER This symbol identifies situations that endanger people, property, and/or equipment. If such conditions exist, the equipment must be shut down and all energy sources (electrical, gas, and pneumatic) must be disconnected, purged, and locked out until the problem is resolved. Never attempt to bypass or defeat any safety device.
Page 6: Management Responsibilities
® Sprint 2000 V.033007 Management Responsibilities Management 1. Ensure that this equipment is used only for the purposes set forth in the “Defined Purpose” Responsibilities section of this manual. 2. Ensure that all employees involved with the operation of this equipment or working near it read, understand, and act in accordance with the operational and safety standards set forth in this manual, including the Operator Responsibilities listed below.
Page 7: Operator Responsibilities
® Sprint 2000 V.033007 Operator Responsibilities Operator Note: ‘Operator Responsibilities’ pertain to all employees who work on or near the equipment; this includes, but is not limited to those who clean, maintain and repair the equipment as well as those who operate it. In Responsibilities general, all those who work on or near the equipment have a duty to use reasonable and ordinary care for their own safety when in the vicinity of the machine.
Page 8: General Information
® Sprint 2000 V.033007 General Information This Document This document is based on information available at the time of its publication. While every effort has been made to be accurate, the information contained herein does not purport to cover all details or variations in hardware, software, features, or specifications, or to provide for every possible contingency in connection with installation, operation and maintenance.
Page 9: Service And Parts
® Sprint 2000 V.033007 Service and Parts Manufacturer’s Most products manufactured by the M&R Companies carry a metal manufacturer’s rating plate similar Rating Plate to the one shown below. Please use it to fill out the product information below, and be prepared to provide the identification information when calling.
Page 10: Defined Purpose
® Sprint 2000 V.033007 Defined Purpose Textile Presses Textile Presses are designed to print textile inks on textile substrates, as more fully set forth in the manual specific to that product. Any other use of this equipment is not permitted. Textile Dryers Textile Dryers are designed to cure/dry textile inks on textile substrates, as more fully set forth in the manual specific to that product.
Page 11: Product Specifications
® Sprint 2000 V.033007 Product Specifications Specifications Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Belt Width 122 cm (48") 152 cm (60") 183 cm (72") Burner Width 217 cm (85.5”) 248 cm (97.5”) 278 cm (109.5”) Heat Chamber Width 160 cm (63") 191 cm (75")
Page 12: Assembly And Installation
® Sprint 2000 V.033007 IMPORTANT: To comply with ANSI Standard Z 21.5.2-2001 and CSA Standard 7.2-2001, the dryer must be installed with a proper exhaust duct connection to the outside. Please disregard all references in earlier editions of this manual to placing bends in the exhaust ducting. Compliance with the ANSI Standards in installation of the dryer is in conformance with all M&R ducting requirements.
Page 13 ® Sprint 2000 V.033007 Step 1 Place Master Heat Chamber (1) in the area where the dryer will be used. Place a level across length and width of the Master Heat Chamber (1). Adjust for level at all four corners using leveling bolts/legs provided.
Page 14 ® Sprint 2000 V.033007 Step 6 Air Plenum End Panels Each Air Plenum End Panel has a series of screw holes. Screw the No. 10 self-tapping sheet metal screws through those holes into to the end Heat Chamber Extensions (2). Note: End Panels must be installed before Exhaust Hoods.
Page 15 ® Sprint 2000 V.033007 Step 8 Fasten Exhaust Hoods (3) to Heat Chamber Extensions (2) with rotary cam locks using supplied hex head wrench. Step 9 Loosely fasten Conveyor Support Legs (7) and Conveyor Extension Rails (8) to Heat Chamber Extensions using the 3/8”-16 x 3/4”...
Page 16 ® Sprint 2000 V.033007 Note the proper routing of Conveyor Belt. Step 12 Remove metal pin from one end of the metal lacing. Connect both ends of Conveyor Belt by aligning the metal lacing and re-inserting metal pin. Step 13 Conveyor Belt Tensioning Tension the belt by turning both Infeed Roller adjustment bolts an even number of turns clockwise, until the belt starts to move.
Page 17: Installation
® Sprint 2000 V.033007 Installation Safety 1. Installation of this appliance must conform with local codes, or in the absence of local codes, Precautions with the National Fuel Gas Code, ANSI-223.1 – Latest Edition. 2. The dryer and shut off valve must be disconnected from the gas supply during pressure testing. 3.
Page 18 ® Sprint 2000 V.033007 Wash Test The most conclusive method of testing is to subject the print to a series of wash cycles. This test is time consuming, but offers the most accurate determination of print durability, and resistance to commonly used soaps, detergents, and bleaches. If the printed garment is washable, it should be subjected to a minimum of three wash/dry cycles.
Page 19: Control Panel
® Sprint 2000 V.033007 Control Panel Number Name Function START DRYER The green START DRYER ON button is used to turn on the dryer and activate ON Button the main blower, the exhaust blower, and the Conveyor Belt. The button lights up when pressed, confirming that electrical power is on. START DRYER The red START DRYER OFF button turns off electrical power to the control OFF Button...
Page 20: Digital Temperature Controller
® Sprint 2000 V.033007 Number Name Function BURNER The red BURNER OPERATION MAIN OFF button initiates burner shutdown. OPERATION When pressed, the gas burner shuts down and the green indicator light (5) turns off. MAIN OFF Button To completely shut down the dryer, follow the procedure for the START DRYER OFF button (2).
Page 21: Ignition Sequence
® Sprint 2000 V.033007 Determining Present Value (PV) temperature (the temperature inside the Heat Chamber) is displayed in Current Present the red LED window. Value (PV) Temperature When the Present Value (PV) temperature reaches the Set Value (SV), the green tower light on top of the main control panel turns on.
Page 22: Dryer Shutdown
® Sprint 2000 V.033007 Visual You can observe the burner flame through the sight glass Confirmation of located at the lower rear of the Master Heat Chamber. Ignition Dryer Shutdown Step 1 Press the red START DRYER OFF button to turn off electrical power to the control system. The button lights up when pressed, confirming that electrical power has been disconnected and the shutdown process has begun.
Page 23: Scheduled Maintenance
® Sprint 2000 V.033007 Scheduled Maintenance Benefits Properly maintained equipment operates more efficiently, reduces operating costs, and lasts longer. A properly managed preventive maintenance program can minimize downtime. Preparation An effective preventive maintenance program includes: • proper selection, handling, and application of lubricants •...
Page 24 ® Sprint 2000 V.033007 Frequency Maintenance WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service to the equipment. Weekly Lubricate the Main Blower Pillow Block Bearings IMPORTANT: This maintenance procedure requires electrical power to be connected to the unit.
Page 25 ® Sprint 2000 V.033007 Frequency Maintenance WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service to the equipment. Monthly Clean the Creosote Trap and Ductwork 1. Remove any lint or dirt that has accumulated on the exhaust blower fan creosote trap (1) and associated ductwork.
Page 26 ® Sprint 2000 V.033007 Frequency Maintenance WARNING: To prevent possible injury to personnel and/or damage to the equipment, lock out and tag the electrical service to the equipment. Monthly Clean the Sight Glass Items required: 1 – Razor blade scraper 1 –...
Page 27: Troubleshooting
® Sprint 2000 V.033007 Troubleshooting General Guide The following information is provided as a guide for troubleshooting. If you have any questions regarding the installation, operation, or preventive maintenance procedures for this equipment, contact The M&R Companies Service Department. Anyone using this troubleshooting guide should have a working knowledge of electrical power and the control systems and on this equipment.
Page 28: Replacement Parts
® Sprint 2000 V.033007 Replacement Parts CE vs. UL All equipment containing electrical components is designed to comply with either Conformance Models European (CE) or Underwriters Laboratories (UL) standards, and each type of equipment has a different parts list. CE equipment runs at 50 Hz; UL equipment runs at 60 Hz. Electrical specifications, including Hertz, can be found on the Manufacturer’s Rating Plate similar to the one shown below.
Page 29 ® Sprint 2000 V.033007 Control Panel (UL & CE) Part Numbers Control Panel (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Green Lighted Push Button 1011190A 1011190A 1011190A Red Lighted Push Button 1011191A 1011191A 1011191A Digital Temperature Controller...
Page 30 ® Sprint 2000 V.033007 Infrared Heat Section Control Panel (UL & CE) Part Numbers Infrared Heat Section Control Panel (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Red Neon Light 1013011 1013011 Temperature Controller 1012170 1012170 Red Neon Light...
Page 31 ® Sprint 2000 V.033007 Exhaust Blower (UL & CE) Part Numbers Exhaust Blower (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Air Pressure Switch (Recirculation Checking) 2018076 2018076 2018076 Air Pressure Switch (Exhaust Blower Pressure) 2018076 2018076...
Page 32 ® Sprint 2000 V.033007 Optional Exhaust Hood Blower (UL) Part Numbers Optional Exhaust Hood Blower (UL) Part Name Sprint 2000-48 Sprint 2000-60 Motor, 3/4 Hp, 3Ph, 208/220 - 380V - 460/480V 1016027 1016027 Motor, 3/4 Hp, 1Ph, 208-220 1016027A 1016027A...
Page 33 ® Sprint 2000 V.033007 Optional Exhaust Hood (UL & CE) Part Numbers Optional Exhaust Hood (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Adjustable Door 59.312 Long 9193326 9195326 Handle Molded 3033008 3033008 Collecting Drawer Weldment 9636149 9636149 Silicone Rubber Black 1/16" Thick...
Page 34 ® Sprint 2000 V.033007 Electrical Cabinet (UL) Part Numbers Electrical Cabinet (UL) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Power Distribution Block 1005023 1005023 1005023 Contactor (C2) 32 Amp 1011650 1011650 1011650 Barrier 1011672A 1011672A 1011672A Contactor (C3) 12 Amp...
Page 35 ® Sprint 2000 V.033007 Signal Conditioner 2020022 2020022 2020022 Terminal Block 3 Pole 1003059 1003059 1003059 Flame Safety Control 1017009 1017009 1017009 Sub-Base for Flame Safety Control 1017010 1017010 1017010 Ignition Transformer 1019004 1019004 1019004 Spark Plug Wire High Voltage 1008490 1008490 1008490...
Page 36 ® Sprint 2000 V.033007 Electrical Cabinet (CE) Part Numbers Electrical Cabinet (CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Power Distribution Block 1005023 1005023 1005023 Contactor (C2) 32 Amp 1011650 1011650 1011650 Barrier 1011672A 1011672A 1011672A Contactor (C3) 12 Amp...
Page 37 1010081A 1010081A 1010081A Infrared Control Panel Interior (UL & CE) Part Numbers Infrared Control Panel Interior (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Power Distribution Block 1035001 1035001 Circuit Breaker 3 Pole 25 Amp (CB1) 208/240v 1006481 —...
Page 38 ® Sprint 2000 V.033007 Gas Train (UL) Part Numbers Gas Train (UL) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Tee 1" 2003062 2003062 2003062 Gas Pressure Gauge 2019023 2019023 2019023 Dual Valve Assembly DMV-D 701/6 2018105 2018105 2018105 Maxitrol Valve...
Page 39 ® Sprint 2000 V.033007 Gas Train (CE) Part Numbers Gas Train (CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Tee 1" 2003062 2003062 2003062 Gas Pressure Gauge 2019023 2019023 2019023 Dual Valve Assembly DMV-D 701/6 2018141 2018141 2018141 Filter Insert...
Page 40 ® Sprint 2000 V.033007 Burner (UL & CE) Part Numbers Burner (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Thermo Switch 1012038A 1012038A 1012038A Flame Rod Wire 1002013 1002013 1002013 Flame Rod 1028002A 1028002A 1028002A Spark Plug Ignition Wire...
Page 41 ® Sprint 2000 V.033007 Circulation Blower Assembly (UL & CE) Part Numbers Circulation Blower Assembly (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Blower Weldment 9636009 9636009 9636009 Motor Base 1018103A 1018103A 1008122A Pillowblock Bearing 1-7/16" 3023474...
Page 42 ® Sprint 2000 V.033007 Conveyor Drive Assembly (UL & CE) Part Numbers Conveyor Drive Assembly (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Conveyor Drive Motor 1008263 1008263 1008263 Replacement Brushes (Not Shown) 1008076A 1008076A 1008076A Sprocket 5mm Pitch, 38 Teeth...
Page 43 ® Sprint 2000 V.033007 Infeed Roller Assembly (UL & CE) Part Numbers Infeed Roller Assembly (UL & CE) Part Name Sprint 2000-48 Sprint 2000-60 Sprint 2000-72 Hex Head Bolt 1/2-13 X 7" 3008184 3008184 3008184 SAE Washer ZP 1/2" 3021000...