Zontes ZT350-X 2022 Service Manual
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Zontes ZT350-X 2022 Service Manual

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ZT350-X(EURO V)
Service manual
2022/5/3

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Summary of Contents for Zontes ZT350-X 2022

  • Page 1 ZT350-X(EURO V) Service manual 2022/5/3...

  • Page 2: Table Of Contents

    Contents Table of contents Pagues Table of Contents ……………………………………………………………………………………………………………………………………………………………………………… ………………… 1-Frame & Electronic Component 1.1 Electrical device component-1 ……………………………………………………………………………………………………………………………………………………………………… ……………… 8 Disassemlbe the main harness and ECU 1.2 Electrical device component-2 ………………………………………………………………………………………………………………………………………………………………………… …………… 9 Horn,shut down switch and ignition coil 1.3 Frame plastic parts ……………………………………………………………………………………………………………………………………………………………………...
  • Page 3 Contents Table of contents Pagues 4.7 Replace the rear brake pads …………………………………………………………………………………………………………………………………………………………………………… …………… 24 Disassembly brake sheet, replace the post -making film 4.8 Rear brake main pump adds brake fluid ..................................………………………………………………………… Single Rocker Component 5.1 Adjust the chain ……………………………………………………………………………………………………………………………………………………………………… …………………………… 26 Rear auxiliary mud plate assembly;Sprocket assembly 5.2 Sprocket baffle…………………………………………………………………………………………………………………………………………………………………………...
  • Page 4 Contents Table of contents Pagues 6.8 Left footrest component 3 ……………………………………………………………………………………………………………………………………………………………… ………………………… Remove the rear left pedal,L, rear foot pedal and after sales parts for pedal component Cooling System Component 7.1 Change engine oil..........................................................Drain oil and change engine oil 7.2 Change engine oil filter........................................................
  • Page 5 Contents Table of contents Pagues 8.12 Windshor glass components ………………………………………………………………………………………………………………………………………………………………………………………… 66 Demolition wind glass component, windshield underwater block component component 8.13 Windshor glass components ………………………………………………………………………………………………………………………………………………………………………………………… 67 Wind disassembly shield, windshield rocker arm 8.14 Cover panel component……………………………………………………………………………………………………………………………………………………………………………………………… 68 8.15 The windshield assembly 1 ………………………………………………………………………………………………………………………………………………………………………………………… 69 Remove the windshield motor cover and windshield motor.
  • Page 6 Contents Table of contents Pagues 9.2 Siege panel components ……………………………………………………………………………………………………………………………………………………………………… …………………… 87 Disassembling encirclement panel component, left and right surround panel components 9.3 Left surround panel component ………………………………………………………………………………………………………………………………………………………………… ………………… Disassemble the left siege panel sign, the left turn light component, the left panel component 9.4 Right surround panel component …………………………………………………………………………………………………………………………………………………………………...
  • Page 7 Contents Table of contents Pagues 14.2 ZT31Colloid battery assembly……………………………………………………………………………………………………………………… ……………………………………………………………… 105 Disassemble the relay, battery, relay fixed seat, taillight plug card seat 14.3 Tail skirt components ………………………………………………………………………………………………………………………………………………………………………… …………………… 106 Disassembly left tail skirt, right -tail skirt, tail light plug card seat 14.4 Rear mud components 1 …………………………………………………………………………………………………………………………………………………………………...
  • Page 8 Contents Table of contents Pagues All the information, illustrations and photographs collected in this manual are compiled according to the latest products. However, there may be some inconsistencies between your motorcycle and this manual due to the continuous improvement of the product and other changes. Guangdong Tayo Motorcycle Technology Co.,Ltd all rights reserve Page, 7Total 117 Pages...
  • Page 9 1-FRAME&ELECTRONIC COMPONENT Fig.1 FRAME&ELECTRONIC Electricity assembly 1 COMPONENT PART NO. PART NAME CAUTION 1184300-008000 ZT350-X wiring harness assembly (A) 1224300-111000 Reverse buckle Velcro strap (20×300mm) 1240300-007000 HJ125-6 Battery rubber gasket 1224100-037000 Grade 0 flame retardant tie (black 3.6×295) 1224300-110000 Reverse buckle Velcro strap (20×200mm) MSE6.0 controller - ZT184MP (matching split sensor / 1050958-014000 Bosch EFI...
  • Page 10 1-FRAME&ELECTRONIC COMPONENT Fig.2 FRAME&ELECTRONIC Electricity assembly 2 COMPONENT PART NO. PART NAME CAUTION 1250105-138093 GB5789M6×20 (environmental color) 1100100-820000 ZT350-R brake hose RC-HU section（A） 1184200-004000 ZT310 horn 1274300-065000 ZT350-VX front oil outlet pipe bracket 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1250205-040095 GB70.1 inner hex bolt M8×16(color Zinc) 1184100-012000 ZT250-S shut down switch 1274100-095000 ZT250-S Flameout switch wire fixing bracket...
  • Page 11 1-FRAME&ELECTRONIC COMPONENT Fig.3 FRAME&ELECTRONIC Frame plastic part COMPONENT PART NO. PART NAME CAUTION 1244100-061000 ZT250 anti-water rubber of frame 1244100-002000 ZT250-S Side cover round rubber 1240300-007000 HJ125-6 Battery rubber gasket 1244100-019000 ZT250-S fuel tank spacing glue 1244100-004000 ZT250-S Flanging bushing buffer 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274300-025000 ZT350-R water tank water inlet fixing bracket PROCEDURE:...

  • Page 12: Directional Column Component

    1-FRAME&ELECTRONIC COMPONENT Fig.4 FRAME&ELECTRONIC Direction column component COMPONENT PART NO. PART NAME CAUTION 1134100-007000 ZT250-S Adjusting nut locking washer ZT250-S direction column adjusting screw nut M24×1 1251300-046093 (environmental color Zinc) 1244100-015000 ZT250-S Adjusting nut rubber pad 1244300-014000 ZT350-R upper dust cover 1130900-024000 ZT250-S shaft ring 1130900-022000 ZT250-S conjoined steel ball 1134300-002000 ZT350-R conjoined steel ball...

  • Page 13: Frame, Side Bracket

    1-FRAME&ELECTRONIC COMPONENT Fig.5 FRAME&ELECTRONIC Frame, side bracket COMPONENT PART NO. PART NAME CAUTION 4014300-011000 ZT350-X frame after-sales assembly(including seat/310 1130900-026000 ZT250-S upper steel bowl After-sales 1134300-001000 ZT350-R lower seat ring After-sales 1264100-001000 ZT250-S side stand spring 1271200-165000 ZT310-T side bracket (short/dark gray) 1251100-088094 Non-standard bolt M10×1.5×43(Dacromet) 1251300-057093 Non-standard nut M10×1.5(Dacromet) 45±5N.m...
  • Page 14 2-FRAME & ENGINE COMPONENT Fig.1 FRAME & ENGINE Engine component COMPONENT PART NO. PART NAME CAUTION 1251112-003093 M6×45 Hex flange surface 9.8 bolt (color Zinc) 10N.m 4050854-002051 ZT310-R engine left rear cover (dark gray) 1251300-057093 Non-standard nut M10×1.5(Dacromet) 1274300-082000 ZT350-R engine hanger 1251100-060000 Non-standard bolts M10X1.5X90 (Dacromet) 1251100-132003 Non-standard bolt M10×1.5×80 (Dacromet) 1250305-009091 GB6187.1 M12×1.25(White Zinc)
  • Page 15 3-INTAKE SYSTEM COMPONENT Fig.1 INDUCTION Maintain the filter element of the air filter SYSTEM COMPONENT PART NO. PART NAME CAUTION 1250303-010093 GB6177.1M6 (environmental color) 1274300-038000 ZT350-R carbon canister solenoid valve bracket 1050954-009000 YH canister solenoid valve ZT44 Throttle Valve Decoupling Rubber Tube 1050958-015000 (Φ6×Φ10×L420+Φ9 pipe clamp ×2) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel)
  • Page 16 3-INTAKE SYSTEM COMPONENT Fig.2 INDUCTION The air filter assembly SYSTEM COMPONENT PART NO. PART NAME CAUTION 1224300-002000 ZT350-T air filter 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251300-063093 Plywood M6×11×15(color Zinc) 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 1051371-002000 Φ59×9 pipe clamp assembly 1224300-110000 1224300-110000 PROCEDURE:...
  • Page 17 3-INTAKE SYSTEM COMPONENT Fig.3 INDUCTION Throttle valve body component SYSTEM COMPONENT PART NO. PART NAME CAUTION 1051454-016000 45×2.5 Fluorine rubber O-ring 1050958-003000 ZT184 MP Intake pipe assembly 1051354-004000 Φ56×10 clamp components 1050958-001000 ZT44 Throttle body part component (position sensor) 1050954-023000 EV14 Fuel injectorG48 1050970-002000 ZT1P72MN injector holder 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) GB9074.13 Hexagon cross groove spring,flat cushion...
  • Page 18 3-INTAKE SYSTEM COMPONENT Fig.4 INDUCTION Replace air filter element SYSTEM COMPONENT PART NO. PART NAME CAUTION 4134300-003000 ZT350－Tair filter core (with carton packaging) 1224300-110000 Reverse buckle Velcro strap (20×200mm) ROCEDURE: ●Filter element If you need to maintain the filter element of the air filter, remove the seat cushion, the right side cover Take the standard part ①...
  • Page 19 4-DOUBLE ROCKER COMPONENT Fig.1 REAR WHELL Rear mud board COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1224200-003000 ZT310-R Rear disc brake pipe clamp 1224100-044000 Wheel speed sensor clamp 1100100-820000 ZT350-R brake hose RC-HU section（A） 1181200-118000 Wheel speed sensor(A) Flanging bushing φ6.4×φ9×8＋φ18×2(environmental 1251700-059093 color)

  • Page 20: Double Rocker Component

    4-DOUBLE ROCKER COMPONENT Fig.2 REAR WHELL Rear shock absorption COMPONENT PART NO. PART NAME CAUTION GB5787 Non－standard bolt M12×1.25×105((10.9 1251112-017000 grade/dacromet/Two diameters) 1250501-016000 GB93φ12 spring pad 1251500-001097 Non-standard flat pad φ12×φ20×2 (chrome plated) 1114300-011000 ZT350-T rear shock absorber 1250305-009091 GB6187.1 M12×1.25（White zinc） GB578 Non－standard bolt M12×1.25×85((10.9 1251112-019000 grade/dacromet)

  • Page 21: Rear Wheel Component 1

    4-DOUBLE ROCKER COMPONENT Fig.3 REAR WHELL Rear wheel component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-105000 ZT310－R chain adjuster bolt M10×70 1251300-050000 ZT310－R chain adjuster bolt M10(304 stainless steel) 1251300-087000 ZT350 rear wheel hollow shaft nut(M25) 110N.m 1274300-015051 ZT350 R, chain adjuster(dark gray) 1250401-019091 GB91 Split pin Φ4×40 1094300-010000 ZT350 rear wheel hollow shaft Φ25×278 1274300-014051 ZT350 L, chain adjuster(dark gray)
  • Page 22 4-DOUBLE ROCKER COMPONENT Fig.4 REAR WHELL Rear wheel component 2 COMPONENT PART NO. PART NAME CAUTION ZT350－GK rear wheel right sleeve(φ25×φ30× 1274300-011000 15.5/shoulder φ38) 1244300-002000 ZT350－GK rear sprocket buffer adhesive 1250305-002091 GB6187.1 M8(White zinc) 24N.m 1094300-015000 ZT350－GK rear sprocket seat 1080100-121000 ZT350－GK 520－44T Sprocket 1251100-117093 Non-standard inner hex bolt M8×25 24N.m...
  • Page 23 4-DOUBLE ROCKER COMPONENT Fig.5 REAR WHELL Rear wheel component 3（ aluminum） COMPONENT PART NO. PART NAME CAUTION 1230100-567000 160/60ZR17 CM－A1S 69W TL E4 1094300-006000 ZT350-GK rear aluminum wheel (MT4.5×17\black) 1100100-784000 ZT350－GK rear brake disc (265×4.5) 1274200-058000 ABS induction ring (60 teeth) 1251100-117093 Non-standard inner hex bolt M8×25 22～24N.m 1184300-034000 ZT350 tire pressure sensor (M8 straight head)
  • Page 24 4-DOUBLE ROCKER COMPONENT Fig.6 REAR WHELL Rear swinging arm component COMPONENT （Double rocker arm） PART NO. PART NAME CAUTION 1252200-040000 ZT310-R1 rear flat fork hollow shaft Φ20×315 1251300-067000 ZT250－R rear wheel hollow shaft nut 110±5N.m 1080200-106000 ZT350－GK 112 pitch chain (520 oil seal chain) 1251300-050000 ZT310－R chain adjuster bolt M10(304 stainless steel) ZT310-R chain adjuster bolt M10×70 (304 stainless 1251100-105000...
  • Page 25 4-DOUBLE ROCKER COMPONENT Fig.7 REAR WHELL Replace the rear brake pads(Double rocker arm) COMPONENT PART NO. PART NAME CAUTION 1100100-092000 ZT250-S rear disk brake pads (HS10) After-sales PROCEDURE: ●Disassemble disc brake arrester Using strait screwdriver to disassemble nut①. Disassemble pin axle② with a 5# inner hexagon socket. Disassemble rolling axle③...
  • Page 26 4-DOUBLE ROCKER COMPONENT Fig.8 REAR WHELL Rear brake main pump adds brake fluid COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) PROCEDURE: ●Add disc brake liquid Cover the right pedal bracket and muffler with a waterproof plastic bag to prevent the brake fluid from dripping onto the paint and causing corrosion.
  • Page 27 5-SINGLE ROCKER COMPONENT Fig.1 REAR WHELL Adjustment chain COMPONENT PART NO. PART NAME CAUTION 1251100-117093 Non-standard inner hex bolt M8×25 1250501-004091 GB93φ10(white Zinc) 1250503-006091 GB97.1 φ10(white Zinc) 1251100-204000 Non-standard bolt M16×1.5×50 (environmental color) 100N.m PROCEDURE： ●Rear auxiliary mud plate assembly Remove the bolt ⑴...
  • Page 28 5-SINGLE ROCKER COMPONENT Fig.2 REAR WHELL Sprocket baffle COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) ZT310-R1 sprocket baffle PROCEDURE： ●Sprocket baffle Remove the bolt ⑴ with 4# hexagon socket, remove the flanging bushing ⑵ and buffer rubber ⑶; Finally, remove the sprocket baffle ⑷.
  • Page 29 5-SINGLE ROCKER COMPONENT Fig.3 REAR WHELL Sprocket assembly 1 COMPONENT PART NO. PART NAME CAUTION 1251100-117093 Non-standard inner hex bolt M8×25 1250501-004091 GB93φ10（white zinc） 1250503-006091 GB97.1 φ10（white zinc） 1251100-204000 Non-standard bolt M16×1.5×50 (environmental color) 100N.m 1094100-062000 M35 nut locking spring 1251300-070000 Non-standard nut M35×1.5 (environmental color) 200N.m 1080200-055000 ZT250-R 114 section chain (CHOHO520HX/open type...
  • Page 30 5-SINGLE ROCKER COMPONENT Fig.4 REAR WHELL Sprocket assembly 2 COMPONENT PART NO. PART NAME CAUTION 1274100-108000 Bushing φ45×φ35×5.5+φ54×φ35×2 1274100-105000 Bushing φ46×φ35×7.3 1244100-087000 ZT310-R1 single rocker sprocket buffer rubber 1094200-013000 ZT310 single rocker sprocket seat inner shell 1244200-088000 O-ring (φ52.4×2.6) 1080100-112000 ZT250－T1 520－43T sprocket 1251100-190000 Non-standard bolt M10×1.5×30 (environmental color) 1251300-057093 Non-standard nut M10×1.5(dacromet) ZT310 dark gray single side swing arm sprocket...
  • Page 31 5-SINGLE ROCKER COMPONENT Fig.5 REAR WHELL Rear wheel component COMPONENT PART NO. PART NAME CAUTION 1251300-071000 Non-standard nut M12×1.5 (chrome plated) 110N.m 1230100-567000 160/60ZR17 CM－A1S 69W TL E4 ZT350-GK1 single rocker arm rear aluminum wheel 1094300-008000 (MT4.5×17/black) 1260100-238000 ZT310-R1 rear wheel rim sign spring 1210142-000100 ZT310-R1 single rocker black rim sign 1184300-034000 ZT350 tire pressure sensor (M8 straight head) PROCEDURE：...

  • Page 32: Rear Axle Assembly

    5-SINGLE ROCKER COMPONENT Fig.6 REAR WHELL Rear axle assembly COMPONENT PART NO. PART NAME CAUTION 1181200-118000 Wheel speed sensor（A） 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1251100-123093 non-standard bolt M8×25 (color zinc) 1250104-006097 GB16674M6×12 (chromed/HH) 1274200-119000 Single rocker rear flat fork tubing bracket 1224300-110000 Reverse buckle Velcro strap (20×200mm) 1251100-117093 Non-standard inner hex bolt M8×25 1274200-058000 ABS induction ring (60 teeth)

  • Page 33: Rear Sub-Mud Assembly

    5-SINGLE ROCKER COMPONENT Fig.7 REAR WHELL Rear sub-mud assembly COMPONENT PART NO. PART NAME CAUTION 1250105-137093 GB5789M6×16 (environmental color) 1250501-007093 GB93 φ8 (environmental color) 1251100-102000 Non-standard bolt M6×16（304 stainless steel） ZT310-R1 rear sub-mud aluminum alloy bracket 1020242-265021 (homemade) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1）...

  • Page 34: Chain Adjuster Assembly

    5-SINGLE ROCKER COMPONENT Fig.8 REAR WHELL Chain adjuster assembly COMPONENT PART NO. PART NAME CAUTION 1250700-009000 Shaft type A circlip φ75×2.5 1251500-096000 φ90 × φ76 × 1 washer 1244200-105000 O-ring φ80 × 2.65 (inner diameter × wire diameter) ZT350 single rocker arm rear disc brake adapter plate 4024300-010000 (self-made/dark gray matte) 1251100-204000 Non-standard bolt M16×1.5×50 (environmental color)

  • Page 35: Rear Mud Board

    5-SINGLE ROCKER COMPONENT Fig.9 REAR WHELL Rear mud board COMPONENT PART NO. PART NAME CAUTION 1250104-006097 GB16674M6×12 (chromed/HH) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1210342-424000 ZT310 rear inner mud board decal (RACING) 1224300-087000 ZT350-R1 rear inner mud plate 1210343-056000 ZT350-GK chain decal PROCEDURE：...

  • Page 36: Rear Shock Absorber

    5-SINGLE ROCKER COMPONENT Fig.10 REAR WHELL Rear shock absorber COMPONENT PART NO. PART NAME CAUTION GB5187 non-standard bolt M12×1.25×85(10.9 1251112-019000 garde/dacromet) 1250305-009091 GB6187.1 M12×1.25（White zinc） 1114300-007000 ZT350-R1 rear shock absorber 1251100-132003 non-standard bolt M10×1.5×80 1251300-057093 Non-standard nut M10×1.5(dacromet) PROCEDURE: ●Rear shock absorber After the side bracket is lowered, one person's left hand will kill the direction to the left while the right hand grips and the foot pedals to tilt the vehicle to the left;...

  • Page 37: Rear Wheel Assembly

    5-SINGLE ROCKER COMPONENT Fig.11 Rear wheel, Rear wheel assembly swinging arm component PART NO. PART NAME CAUTION 1252200-040000 ZT310-R1 rear flat fork hollow shaft Φ20×315 1251300-067000 ZT250-R rear wheel hollow shaft nut 110±5N.m ZT310 single rocker arm aluminum alloy flat fork right 1244200-085000 dustproof rubber plug ZT310 single rocker arm aluminum alloy flat fork left...
  • Page 38 5-SINGLE ROCKER COMPONENT Fig.12 REAR WHELL Change rear brake arresters COMPONENT PART NO. PART NAME CAUTION 1100100-092000 ZT250-S rear disk brake pads (HS10) After-sale PROCEDURE： ●Disassemble disc brake arrester Loosen the upper sliding shaft ① with a 14# sleeve. Loosen the lower sliding shaft ② with a 12# ring wrench. Remove the sliding shaft and remove the rear brake caliper.

  • Page 39: Pedal Component

    6-PEDAL COMPONENT Fig.1 FOOT PEDAL Shift lever adjustment COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1271200-163000 ZT250-S shift lever spline rocker arm (dark gray) 1250301-020093 GB6170M6 (environmental color) 1274300-026000 ZT350 adjusting screw of gear shift lever 1250301-018093 GB6170 M6-LH (army green) 4024300-029000 ZT350-R shift lever rocker arm (lucluding bearings) PROCEDURE:...
  • Page 40 6-PEDAL COMPONENT Fig.2 FOOT PEDAL Right footrest component 1 COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 inner hexagonal M8X35 (color zinc) 1250205-034093 GB70.1 Hexagonal Socket M8×30 (color zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) ZT350-GK-H1 muffler suspension hollow cushioning 1244300-022000 rubber ZT350 muffler flanging bushing (φ8.3×φ11.5×20.5×φ...
  • Page 41 6-PEDAL COMPONENT Fig.3 FOOT PEDAL Right footrest component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224300-023000 ZT350 rear brake main pump heat shield 1244300-039000 ZT350-R Muffler rear silicone pad 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1100100-787000 ZT350-GK rear disc brake main pump assembly...
  • Page 42 6-PEDAL COMPONENT Fig.4 FOOT PEDAL Right footrest component 3 COMPONENT PART NO. PART NAME CAUTION GB70.3 M8×30 (10.9 grade environmental protection 1250205-124000 color) 1274300-027000 ZT350 pedal bearing cover 4024300-028000 ZT350-R pedal rocker arm(lncluding bearings) 1260100-303000 ZT350-R brake return spring 1274300-019000 ZT350 brake adjusting pedal 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1244100-002000 ZT250-S Side cover round rubber 1020443-011000 ZT350-R muffler anti-scalding...
  • Page 43 6-PEDAL COMPONENT Fig.5 FOOT PEDAL Right footrest component 4 COMPONENT PART NO. PART NAME CAUTION 4064300-021051 ZT350 right pedal support (HT/ dark gray matte) 1274300-033000 ZT350-R Pedal pin 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1264100-006000 ZT250－S Pedal circlip 1264100-004000 front right foot pedal torsional spring 4064300-010051 ZT350-GK front right pedal assembly (dark gray matte) ZT350-GK rear right foot pedal assembly (dark gray 4064300-012051...

  • Page 44: Left Footrest Component

    6-PEDAL COMPONENT Fig.6 FOOT PEDAL Left footrest component 1 COMPONENT PART NO. PART NAME CAUTION 1250205-034093 GB70.1 Hexagonal Socket M8×30 (color Zinc) 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 1184300-013000 ZT350 rectifier (350W) 1250205-124000 GB70.3 M8×30 1274300-027000 ZT350 pedal bearing cover 4024300-029000 ZT350-R shift lever rocker arm (lucluding bearings)
  • Page 45 6-PEDAL COMPONENT Fig.7 FOOT PEDAL Left footrest component 2 COMPONENT PART NO. PART NAME CAUTION 1250303-010093 GB6177.1M6 (environmental color) 1271200-163000 ZT250-S shift lever spline rocker arm (dark gray) 1274100-042000 miniature rod end ball bearing SAJK6C 1250301-020093 GB6170M6 (environmental color) 1274300-026000 ZT350 adjusting screw of gear shift lever 1250301-018093 GB6170 M6-LH (army green) 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1274100-043000 miniature rod end ball bearing SALJK6C...
  • Page 46 6-PEDAL COMPONENT Fig.8 FOOT PEDAL Left footrest component 3 COMPONENT PART NO. PART NAME CAUTION 4064300-022051 ZT350 left pedal support (dark gray matte) 1274300-033000 ZT350-R Pedal pin 1244100-052000 Buffer rubber of flanging bushing （φ8.5×φ14×1） 1264100-006000 ZT250－S Pedal circlip 1264100-003000 front left foot pedal torsional spring 4064300-009051 ZT350-GK front left pedal assembly (dark gray matte) 4064300-011051 ZT350-GK rear left foot pedal assembly 1260100-301000 ZT350-R foot pedal steel ball spring...

  • Page 47: Cooling System Component

    7-COOLING SYSTEM COMPONENT Fig.1 COOLING SYSTEM Change engine oil COMPONENT PART NO. PART NAME CAUTION 1051161-012000 M24×2 oil filler plug 1244100-033000 combined sealing gasket12×φ20×2 1251100-066093 M12×1.5×15 ablassschraube (color zinc) 24±4N.m PROCEDURE: ●Drain oil Park the motorcycle with side stand on flat ground.Place holder to collect wasted engine oil under the oil drain bolt.

  • Page 48: Change Engine Oil Filter

    7-COOLING SYSTEM COMPONENT Fig.2 COOLING SYSTEM Change engine oil filter COMPONENT PART NO. PART NAME CAUTION 1251300-096000 Non-standard cover type 9 degree nut M6×13 12±1.5N.m 4050454-014051 ZT180MN fine filter cover A (dark gray) 1051454-020000 55×2.5 Hydrogenated nitrile rubber O-ring After-sale 1051454-005000 ZT180MN Oil filter sealing ring ZT184MP fine filter sealing assembly(carton 4134300-001000...

  • Page 49: Add Coolant

    7-COOLING SYSTEM COMPONENT Fig.3 COOLING SYSTEM Add coolant COMPONENT PART NO. PART NAME CAUTION 1224300-019000 ZT350-R auxiliary water tank PROCEDURE: ●Add coolant When the engine is completely cooled, the vehicle can be straightened to accurately check the liquid level. If it is lower than the "L"...

  • Page 50: Draining Cooling Liquid

    7-COOLING SYSTEM COMPONENT Fig.4 COOLING SYSTEM Draining cooling liquid COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1051654-002000 Combination seal 6×13×1.8 PROCEDURE: ●Drain the cooling liquid Refer to the procedure of “Auxiliary water tank component” to empty the coolant in the auxiliary water tank. After placing the oil pan or other container under the right side of the vehicle, tilt the vehicle to the right.
  • Page 51 7-COOLING SYSTEM COMPONENT Fig.5 COOLING SYSTEM Water tank assembly 1 COMPONENT PART NO. PART NAME CAUTION 1274300-024000 ZT350-R right water tank 1244100-002000 ZT250－S Side cover round rubber 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1274200-089000 ZT310 water pipe clamp（φ22） 1244300-010000 ZT350-R auxiliary water tank connecting water pipe 1274200-079000 ZT310 water pipe clamp（φ9）...

  • Page 52: Filler Assembly

    7-COOLING SYSTEM COMPONENT Fig.6 COOLING SYSTEM Water tank assembly 2 COMPONENT PART NO. PART NAME CAUTION 1274300-025000 ZT350-R water tank water inlet fixing bracket 1224300-020000 ZT350-R water tank filling port 1250104-006097 GB16674M6×12 (chromed/HH) 1274200-089000 ZT310 water pipe clamp（φ22） 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1244300-009000 ZT350-R water inlet connection water pipe PROCEDURE：...
  • Page 53 7-COOLING SYSTEM COMPONENT Fig.7 COOLING SYSTEM Water tank assembly 3 COMPONENT PART NO. PART NAME CAUTION 1274300-023000 ZT350-R left water tank 1244100-002000 ZT250－S Side cover round rubber 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1274200-090000 ZT310 water pipe clamp（φ26） 1244200-010000 ZT310－R water inlet pipe of left water tank 1244200-001000 ZT310－R water outlet pipe of engine 1274200-091000 ZT310 water pipe clamp（φ27）...

  • Page 54: Oil Cooler Component 2

    7-COOLING SYSTEM COMPONENT Fig.8 COOLING SYSTEM Oil cooler component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color zinc) 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1244300-007000 ZT350-GK oil outlet pipe of engine 1244300-008000 ZT350-GK oil inlet pipe of engine 1051454-025000 9.8×2.4 Hydrogenated nitrile rubber O-ring 1274300-022000 ZT350 oil cooler...

  • Page 55: Oil Cooler Bracket

    7-COOLING SYSTEM COMPONENT Fig.9 COOLING SYSTEM Oil cooler component 2 COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1274300-036000 ZT350-R upper bracket of oil cooler 1274300-037000 ZT350-R lower bracket of oil cooler PROCEDURE: ●Oil cooler bracket Using 8# sleeve remove three bolts⑴, and remove the upper bracket⑵...
  • Page 56 8-FRONT FORK COMPONENT Fig.1 FRONT FORK Throttle/clutch cable gap adjustment, high light COMPONENT adjustment PART NO. PART NAME CAUTION 1154300-004000 ZT350-X throttle refueling cable 1154300-005000 ZT350-X throttle return cable 1154300-007000 ZT350-X clutch cable PROCEDURE: ●Adjust the throttle line The throttle line is loosened by the open wrench to release the throttle ⑴ or the cord ⑵. The tight nut ①, rotate the adjustment screw ②...
  • Page 57 8-FRONT FORK COMPONENT Fig.2 FRONT FORK Replace the clutch cable COMPONENT PART NO. PART NAME CAUTION 1244300-023000 ZT310 rubber buckle (50mm) 1154300-007000 ZT350-X clutch cable 1244200-046000 ZT310-V clutch cable sheath PROCEDURE: ●Remove the clutch line First, untie the wire buckle on the left side in the direction. Loosen the nuts ②...
  • Page 58 8-FRONT FORK COMPONENT Fig.3 FRONT FORK Replace the throttle COMPONENT PART NO. PART NAME CAUTION 1244300-042000 ZT350 Rubber Wire Buckle (Double Buckle Type) 1274300-025000 ZT350-R water tank water inlet fixing bracket 1154300-004000 ZT350-X throttle refueling cable 1154300-005000 ZT350-X throttle return cable 1244100-042000 ZT250-R right handle bar rubber sleeve 1184200-140000 ZT310-X1 Right Handle Switch 1250205-031091 GB70.1M6×30(stainless steel)

  • Page 59: Front Fork Component

    8-FRONT FORK COMPONENT Fig.4 FRONT FORK Steering adjustment COMPONENT PART NO. PART NAME CAUTION 1251300-088000 ZT350-R Upper connecting plate decorative nut M22×1 100N.m 1251500-100000 φ22.5×φ39×1 gasket (chrome plated) 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 25N.m 1134100-007000 ZT250-S Adjusting nut locking washer ZT250-S direction column adjusting screw nut M24×1 1251300-046093 (environmental color Zinc)
  • Page 60 8-FRONT FORK COMPONENT Fig.5 FRONT FORK Right handlebar component (old model) COMPONENT PART NO. PART NAME CAUTION 190100-409051 ZT310-VX right rearview mirror (dark gray) 1100100-831000 ZT350-GK front disc brake main pump assembly (φ14) ZT350-X second generation right handle switch (dark 1184300-018000 gray TFT-750) 1134300-018000 ZT350-R balance block (aggravated)
  • Page 61 8-FRONT FORK COMPONENT Fig.6 FRONT FORK Right handlebar component (new model) COMPONENT PART NO. PART NAME CAUTION 190100-409051 ZT310-VX right rearview mirror (dark gray) 1100100-831000 ZT350-GK front disc brake main pump assembly (φ14) ZT350-X second generation right handle switch (dark 1184300-018000 gray TFT-750) 1250205-085000 GB70.1M6×70 (stainless steel)
  • Page 62 8-FRONT FORK COMPONENT Fig.7 FRONT FORK Add dynamic fluid, rocker arm adjustment COMPONENT PART NO. PART NAME CAUTION 1100100-833000 ZT350-GK front brake handle (CNC) 1100100-831000 ZT350-GK front disc brake main pump assembly (φ14) 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1251100-112000 Disc brake pipe bolt M10×1-22 32N.m PROCEDURE:...
  • Page 63 8-FRONT FORK COMPONENT Fig.8 FRONT FORK Replace the front brake COMPONENT PART NO. PART NAME CAUTION ZT350-GK front radial caliper brake pads (SBS-SI- 1100100-827000 After-sales 104HH) PROCEDURE: ●Replace the front brake Replace the front brake tablet with a sharp mouth tong and pull out the stuck spring ①, remove the two card springs.
  • Page 64 8-FRONT FORK COMPONENT Fig.9 FRONT FORK Front wheel component COMPONENT PART NO. PART NAME CAUTION 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 20N.m 1094100-063000 ZT650 front wheel hollow shaft Φ20×243 ZT350-GK front wheel bushing (φ20×φ28× 1274300-008000 15.5/shoulder outer diameterφ34) 1274300-007000 ZT350-GK ABS induction ring gear (60 teeth) 1100100-783000 ZT350-GK front brake disc (320×5.0) 1251100-117093 Non-standard inner hex bolt M8×25 1250402-001091 GB12615φ3×10...
  • Page 65 8-FRONT FORK COMPONENT Fig.10 FRONT FORK Robe sensor component COMPONENT PART NO. PART NAME CAUTION 1224100-044000 Wheel speed sensor clamp 1181200-118000 Wheel speed sensor(A) 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 1274300-109000 ZT350-R Front oil outlet pipe clamp 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) GB70.1 Hexagon socket head bolt M10×1.5×60 (grade 1251100-303093...
  • Page 66 8-FRONT FORK COMPONENT Fig.11 FRONT FORK Front mud COMPONENT PART NO. PART NAME CAUTION 1274300-109000 ZT350-R Front oil outlet pipe clamp 1251100-121093 Non-standard bolt M6×25 (environmental color) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1250301-020093 GB6170M6 (environmental color) ZT350-R Front Fender PROCEDURE:...
  • Page 67 8-FRONT FORK COMPONENT Fig.12 FRONT FORK Windshore COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224200-132000 ZT310-X1 windshield upper left pressure block 1224200-133000 ZT310-X1 windshield upper right pressure block 1224200-139000 ZT310-X1 windshield 1244200-080000 ZT310-X1 windshield lower pressure block pad 1264100-006000 ZT250-S Pedal circlip...
  • Page 68 8-FRONT FORK COMPONENT Fig.13 FRONT FORK Windshore COMPONENT PART NO. PART NAME CAUTION 1224200-131000 ZT310-X1 windshield trim 1224100-010000 ZT250-S swell nail 1224200-093000 ZT310-T head cover on rocker arm decorative block 1274200-136000 ZT310-T head cover upper rocker gasket 1250601-093000 6802 deep groove ball bearing 4024200-078051 ZT310-T Windshield Rocker (Dark Gray Matte) 1260100-218000 ZT310-T head cover rocker extension spring PROCEDURE:...
  • Page 69 8-FRONT FORK COMPONENT Fig.14 FRONT FORK Cover panel component COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) ZT350-X head cover panel 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1244100-004000 ZT250-S Flanging bushing buffer 1240300-007000 HJ125-6 Battery rubber gasket 1224100-010000 ZT250-S swell nail PROCEDURE: ●Head cover panel assembly...
  • Page 70 8-FRONT FORK COMPONENT Fig.15 FRONT FORK Windshore base component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224200-130000 ZT310-X1 windshield motor outer cover 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel)
  • Page 71 8-FRONT FORK COMPONENT Fig.16 FRONT FORK Windshore base component 2 COMPONENT PART NO. PART NAME CAUTION 1244200-074000 ZT310-T windshield motor sheath ZT310-T mounting plate of head cover ( lower rocker 4024200-081051 (dark gray matte) GB818 cross recessed pan head screw M4×16 1250201-046000 (environmental color) 1244200-075000 ZT310-T windshield front rocker buffer rubber...
  • Page 72 8-FRONT FORK COMPONENT Fig.17 FRONT FORK Windshore base component 3 COMPONENT PART NO. PART NAME CAUTION 1250301-020093 GB6170M6 (environmental color) 1250502-010093 GB96.1 φ6(environmental color) 1244200-092000 ZT310TFT gauge rubber cushion 1164300-004000 ZT350-X/T universal TFT instrument(17 inch) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274200-206000 ZT310-X1 speedometer(TFT) bracket 1274200-203000 ZT310-X1 windshield base...
  • Page 73 8-FRONT FORK COMPONENT Fig.18 FRONT FORK Clip COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1244100-004000 ZT250-S Flanging bushing buffer 1251300-063093 Plywood M6×11×15(color Zinc) 1224200-137000 ZT310-X1 collecting clamp right cover 1186200-016000 ZT310T-M windshield motor controller(limited time) 1224200-134000 ZT310-X1 hub clamp 1224200-136000 ZT310-X1 hub clamp left cover 1276200-043000 φ6 wire clamp (L=57)
  • Page 74 8-FRONT FORK COMPONENT Fig.19 FRONT FORK Surround interior component COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail ZT350 Dual Port Universal USB Charging Cable 1186400-009000 (A+C) 1224200-138000 ZT310-X1 head surrounding front interior 1244100-004000 ZT250-S Flanging bushing buffer 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1224200-026000 ZT310-X Head cover rear interior PROCEDURE:...
  • Page 75 8-FRONT FORK COMPONENT Fig.20 FRONT FORK Left and right hood components COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1224200-024000 ZT310-X Left headcover 1224200-025000 ZT310-X Right headcover 1244100-002000 ZT250-S Side cover round rubber PROCEDURE: ●Disassemble the left -handed component The left cover component is pressed down in the center of the expansion nail with a small cross screw knife, and the expansion nails are removed.
  • Page 76 8-FRONT FORK COMPONENT Fig.21 FRONT FORK Big light component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1244100-004000 ZT250-S Flanging bushing buffer PROCEDURE: ●Big light component The headlight component holds the bottom of the headlight, first remove the two bolts ⑴ on one side, and then remove the other side.Remove the headlights.
  • Page 77 8-FRONT FORK COMPONENT Fig.22 FRONT FORK Big light component 2 COMPONENT PART NO. PART NAME CAUTION 1244100-002000 ZT250-S Side cover round rubber 1174200-015000 ZT310-X Headlamp left daylight 1174300-004000 ZT350-X-A1 headlight driver 1251200-050094 Non-standard cross tapping screws ST3.9×12 1174200-017000 ZT310-X Headlamp position lamp 1251300-063093 Plywood M6×11×15(color Zinc) 1224300-014000 ZT350-X headlight protective shell 1174200-016000 ZT310-X Headlamp right daylight...
  • Page 78 8-FRONT FORK COMPONENT Fig.23 FRONT FORK Left handle component (old paragraph) COMPONENT PART NO. PART NAME CAUTION 1190100-408051 ZT310-VX left rearview mirror (dark gray) 1134200-011000 ZT310-V left hand rocker arm assembly ZT310-X Second Generation Left Handlebar Switch 1184200-144000 (TFT) 1250205-031091 GB70.1M6×30(stainless steel) 1184200-141000 ZT310-X1 Left Handle Switch 1244100-041000 ZT250-R left hand rubber sleeve 1134300-018000 ZT350-R balance block (aggravated)
  • Page 79 8-FRONT FORK COMPONENT Fig.24 FRONT FORK Left handle component (new model) COMPONENT PART NO. PART NAME CAUTION 1190100-408051 ZT310-VX left rearview mirror (dark gray) 1134200-011000 ZT310-V left hand rocker arm assembly ZT310－X Second Generation Left Handlebar Switch 1184200-144000 (TFT) 1250205-031091 GB70.1M6×30（stainless steel） 1184200-141000 ZT310－X1 Left Handle Switch 1244100-041000 ZT250－R left hand rubber sleeve 1134200-010000 ZT310-VLeft hand rocker arm (CNC)
  • Page 80 8-FRONT FORK COMPONENT Fig.25 FRONT FORK handle, upper board, front shock absorption component COMPONENT PART NO. PART NAME CAUTION 4044102-001051 ZT250-S M8 bolt decorative buckle (titanium gold) 1250205-023000 GB70.1 inner hexagonal M8X35 (color zinc) 1134200-005000 ZT310－R press block of handle bar(home-made) ZT350-R/T direction handle (dark gray matte) 1251300-045000 ZT250-S upper plate decorative nut (chrome-plated) 1251500-050000 upper connection gasket φ18.5×φ39×1 (chroming)
  • Page 81 8-FRONT FORK COMPONENT Fig.26 FRONT FORK Shanglian board, direction of the pad component COMPONENT PART NO. PART NAME CAUTION 4094200-007051 ZT310-X direction handlebar pad M10×1.2 1274200-018000 ZT310－R gasket of upper connecting board 1244200-008000 ZT310-R buffer rubber of upper connecting board 4094300-001051 ZT350-R upper connection board (dark gray matte) 1251700-065000 ZT310-R bushing φ10×φ12×41 1250105-280000 GB5789 M10×1.25×60 (level 10.9 dacromet)
  • Page 82 8-FRONT FORK COMPONENT Fig.27 FRONT FORK ABS brake system A-1 COMPONENT PART NO. PART NAME CAUTION 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1250501-010000 GB93φ6 spring pad 1244100-004000 ZT250－S Flanging bushing buffer 1274100-007000 ZT250-S flanging sleeve（φ6.4×φ9×6＋φ20×2） 1251100-102000 Non-standard bolt M6×16（304 stainless steel） 1274300-071094 ZT350-R hydraulic control unit bracket PROCEDURE: ●Hydraulic control unit components...
  • Page 83 8-FRONT FORK COMPONENT Fig.28 FRONT FORK ABS brake system A-2 COMPONENT PART NO. PART NAME CAUTION 1251100-112000 Disc brake pipe bolt M10×1－22 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1100100-831000 ZT350-GK front disc brake main pump assembly (φ14) PROCEDURE: ●Release brake fluid Referring to the previous steps of adding brake fluid, remove the upper cover, cover plate and sealant pad of...
  • Page 84 8-FRONT FORK COMPONENT Fig.29 FRONT FORK ABS brake system A-3 COMPONENT PART NO. PART NAME CAUTION 1244300-019000 Caliper exhaust screw rubber cap 1251100-308000 Disc brake exhaust screw M6 Disc brake oil pipe bolts M10×1×22 (with exhaust 1251100-307000 threaded holes) 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 GB70.1 Hexagon socket head bolt M10×1.5×60 (grade 1251100-303093 12.9 / environmental protection color Zinc)
  • Page 85 8-FRONT FORK COMPONENT Fig.30 FRONT FORK Double Rock Ace ABS Brake System A-4 COMPONENT PART NO. PART NAME CAUTION 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1251100-112000 Disc brake pipe bolt M10×1－22 1251112-001093 M6×16 Hexagon flange bolts (color zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224200-003000 ZT310-R Rear disc brake pipe clamp 1251100-102000 Non-standard bolt M6×16（304 stainless steel）...
  • Page 86 8-FRONT FORK COMPONENT Fig.31 FRONT FORK Single rocker ABS brake system A-4 COMPONENT PART NO. PART NAME CAUTION 1251100-123093 non-standard bolt M8×25 (color zinc) 1251513-013000 Disc brake pipe copper washer φ 15× φ 10.2 × 1.5 1251100-112000 Disc brake pipe bolt M10×1－22 1250104-006097 GB16674M6×12 (chromed/HH) 1274200-119000 Single rocker rear flat fork tubing bracket PROCEDURE:...
  • Page 87 9-WRAPAROUND COMPONENTS Fig.1 WRAPAROUND Siege in central components COMPONENTS PART NO. PART NAME CAUTION 1224200-048000 ZT310-X middle cover of big plastic cover 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224100-010000 ZT250-S swell nail 1224300-073000 ZT350-X surrounds the middle PROCEDURE:...
  • Page 88 9-WRAPAROUND COMPONENTS Fig.2 WRAPAROUND Siege panel component COMPONENTS PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail PROCEDURE: ●Disassembling encirclement panel component Use a small cross screw knife to press down the center of the expansion nail with a small cross screw knife, and remove the two expansion nails.
  • Page 89 9-WRAPAROUND COMPONENTS Fig.3 WRAPAROUND Left surround panel component COMPONENTS PART NO. PART NAME CAUTION 1174200-009000 ZT310-X Front left turning light ZT350-X surrounds the left panel 1224200-034000 ZT310-X left decorative board of big plastic cover 1210201-393000 ZT310-X label of left panel of big plastic cover 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1)
  • Page 90 9-WRAPAROUND COMPONENTS Fig.4 WRAPAROUND Right surround panel component COMPONENTS PART NO. PART NAME CAUTION 1174200-010000 ZT310-X Front right turning light ZT350-X surrounds the right panel 1224200-035000 ZT310-X right decorative board of big plastic cover 1210201-394000 ZT310-X label of right panel of big plastic cover 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1)
  • Page 91 9-WRAPAROUND COMPONENTS Fig.5 WRAPAROUND Under -guided streaming component 1 COMPONENTS PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1274300-029000 ZT350-X lower shroud bracket PROCEDURE: ●Lower left shroud assembly Remove the bolt of the lower left drainage cover component and remove the band.
  • Page 92 9-WRAPAROUND COMPONENTS Fig.6 WRAPAROUND Under -guidance stream component 2 COMPONENTS PART NO. PART NAME CAUTION 1244100-004000 ZT250-S Flanging bushing buffer 1244100-002000 ZT250-S Side cover round rubber 1224300-011000 ZT350-X lower shroud left 1251300-063093 Plywood M6×11×15(color Zinc) 1224300-010000 Right part of ZT350-X lower shroud PROCEDURE: ●Left lower shroud assembly Remove the buffer rubber ⑴, the side cover round rubber ⑵...
  • Page 93 10-FUEL TANK HOUSING ASSEMBLY Fig.1 FUEL TANK Cover component in the fuel tank HOUSING ASSEMBLY PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1224100-033000 ZT250-S thread cap of the fuel tank 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) PROCEDURE: ●Oil tank middle cover assembly The mid -cover component press the "Seat"...
  • Page 94 10-FUEL TANK HOUSING ASSEMBLY Fig.2 FUEL TANK Found cover, fuel tank cover, fuel tank lock HOUSING ASSEMBLY PART NO. PART NAME CAUTION ZT350-X Fuel Tank middle Cover 1184200-002000 ZT310 electronic fuel tank lock ZT350-X Fuel Tank outer Cover 1224100-014000 ZT250-S tank cover spinning damping 1274100-021000 ZT250-S tank cover rotating stents 1274100-090000 ZT250-S rotating axle of fuel tank outside cover 1260100-215000 ZT310-T storage box cover rotating shaft limit circlip...
  • Page 95 10-FUEL TANK HOUSING ASSEMBLY Fig.3 FUEL TANK Oil tank decorative cover component HOUSING ASSEMBLY PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1244100-004000 ZT250-S Flanging bushing buffer ZT310-X fuel tank left ZT310-X fuel tank right 1244200-084000 ZT310-X1 fuel tank cover limit glue PROCEDURE: ●Disassembling left fuel tank decorative cove...
  • Page 96 11-FUEL TANK LINER ASSEMBLY Fig.1 FUEL TANK LINER Oil tank box component ASSEMBLY PART NO. PART NAME CAUTION 1224200-141000 ZT310-X1 fuel tank box 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1251300-063093 Plywood M6×11×15(color Zinc) 1184200-053000 ZT310PKE external single antenna 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1244100-004000 ZT250-S Flanging bushing buffer 1224100-010000 ZT250-S swell nail 1244100-002000 ZT250-S Side cover round rubber...
  • Page 97 11-FUEL TANK LINER ASSEMBLY Fig.2 FUEL TANK LINER Bully component in the fuel tank ASSEMBLY PART NO. PART NAME CAUTION 1250205-043093 GB70.1M8×55(environmental color) 1251900-028093 ZT250-R fuel tank flat pad φ9×φ37.5×2 1244100-020000 ZT250-S tank pressure glue 1244100-053000 ZT250-S fuel tank gasket 1274100-080000 ZT250-R cushion fixing block 1244200-084000 ZT310-X1 fuel tank cover limit glue 4034200-009000 ZT310-T fuel tank liner...
  • Page 98 11-FUEL TANK LINER ASSEMBLY Fig.3 FUEL TANK LINER Bile in the fuel tank ASSEMBLY PART NO. PART NAME CAUTION 1224100-033000 ZT250-S thread cap of the fuel tank 4034200-009000 ZT310-T fuel tank liner 1244100-002000 ZT250-S Side cover round rubber 1240300-021000 HJ125-6 pod glass strip (1.5m) 1250105-137093 GB5789M6×16 (environmental color) 1050958-013000 T02 built-in fuel pump (ZT350-T) PROCEDURE:...
  • Page 99 12-SIDE COVER COMPONENT Fig.1 SIDE COVER Lower part of the side cover COMPONENT PART NO. PART NAME CAUTION 1224300-067000 ZT350-X lower part of left side cover 1224300-065000 ZT350-X lower part of right side cover PROCEDURE: ●Disassembling component Pull out the mushroom buckle from the lower part⑴ of the left cover in the order of ①～⑤.Note that there is a buckle in the middle of the mushroom buckle ②, ③, and the ②, ③...
  • Page 100 12-SIDE COVER COMPONENT Fig.2 SIDE COVER The upper component on the left side 1 COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail PROCEDURE: ●The upper component on the left side The upper part of the left side is pressed down with a small cross screw knife expansion nail, and the expansion nails are removed.
  • Page 101 12-SIDE COVER COMPONENT Fig.3 SIDE COVER The upper component of the left side 2 COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 4044201-549051 ZT310-X upper left cover (dark gray matte) 1244200-032000 ZT310-X Left cover upper rubber 1224300-066000 ZT350-X Left cover middle part 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5...
  • Page 102 12-SIDE COVER COMPONENT Fig.4 SIDE COVER The upper component on the right side 1 COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 1184300-005000 ZT350 antenna PROCEDURE: ●The upper component on the right side The upper part of the right cover is pressed down with a small cross screw knife expansion nail in the center of the nail, and the expansion nails are removed.
  • Page 103 12-SIDE COVER COMPONENT Fig.5 SIDE COVER The upper part of the upper part of the right side 2 COMPONENT PART NO. PART NAME CAUTION 1224100-010000 ZT250-S swell nail 4044302-070051 ZT350-X Right Side Cover Upper (Dark Gray Matte) 1244200-033000 ZT310-X Right cover upper rubber 1224200-030000 ZT310-X Right cover middle part 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5...
  • Page 104 13-GUARD BAR COMPONENT Fig1 GUARD BAR Guard bar component COMPONENT PART NO. PART NAME CAUTION 1144300-003000 ZT350-X upper left guard bar 1251100-060000 Non-standard bolts M10×1.5×90 (Dacromet) 1144300-003000 ZT350-X upper left guard bar 1144300-004000 ZT350-X upper right guard bar 1251300-057093 Non-standard nut M10×1.5(Dacromet) 1244300-028000 O-ring φ11.8×2.65(inner diameter×wire diameter) 1244300-025000 ZT350-X bumper protection glue 1251100-082093 Non-standard bolts M10×1.5×20(Dacromet)
  • Page 105 14-REAR COVER COMPONENT Fig.1 REAR COVER Rear hand armrest component COMPONENT PART NO. PART NAME CAUTION 4114200-003051 ZT310-X rear armrest (dark gray matte) 1250105-142093 GB5789M8×20(color Zinc) 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1244200-020000 ZT310-X Rear handrail right bubber 1244200-019000 ZT310-X Rear handrail left rubber...
  • Page 106 14-REAR COVER COMPONENT Fig.2 REAR COVER ZT310 colloid battery assembly COMPONENT PART NO. PART NAME CAUTION 1224200-161000 ZT310-R electric device box (colloid battery) 1184100-010000 ZT250-S starting relay 1244200-111000 ZT310 gel battery strap 1184200-099000 ZT310 colloid battery (6-FM-10/10Ah) 1251112-001093 M6×16 Hexagon flange bolts (color Zinc) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1224300-059000 ZT350-GK taillight plug holder...
  • Page 107 14-REAR COVER COMPONENT Fig.3 REAR COVER Tail skirt component COMPONENT PART NO. PART NAME CAUTION 1251100-061093 M6×22 Hex flang bolt thread level 8.8 (color Zinc) 1274300-073000 ZT350-X relay holder bracket 1244100-004000 ZT250-S Flanging bushing buffer 1224300-059000 ZT350-GK taillight plug holder 1274100-007000 ZT250-S flanging sleeve(φ6.4×φ9×6＋φ20×2) 1224100-010000 ZT250-S swell nail 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5...
  • Page 108 14-REAR COVER COMPONENT Fig.4 REAR COVER Rear mud component 1 COMPONENT PART NO. PART NAME CAUTION 1251700-058093 Flanging bushing φ8.2×φ11×4.5＋φ16×1.5 1250105-148093 GB5789M8×25(environmental color) 1250502-010093 GB96.1 φ6(environmental color) 1274100-018000 ZT250-S Anti-hot plate sleeve, muffler 1224200-033000 ZT310-X Back mudboard support cover plate 4024200-071051 ZT310-X rear mudguard bracket (dark gray matte) 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel)
  • Page 109 14-REAR COVER COMPONENT Fig.5 REAR COVER Rear Mud component 2 COMPONENT PART NO. PART NAME CAUTION 1174200-035000 ZT310 rear turn signal (including license plate light) 1251300-063093 Plywood M6×11×15(color Zinc) 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1174100-002000 ZT250-S rear reflector 1270300-039000 HJ125-6 rear license light bracket...
  • Page 110 14-REAR COVER COMPONENT Fig.6 REAR COVER Rear turning light parts for after sales service COMPONENT PART NO. PART NAME CAUTION 1224200-120000 ZT310 Rear turn signal bracket 1174200-019000 ZT310－X Rear left turn signal 1174200-020000 ZT310－X Rear right turn signal 1174200-021000 ZT310－X License Plate Light PROCEDURE: ●Rear license light Grip the rear turning light bracket⑴...
  • Page 111 14-REAR COVER COMPONENT Fig.7 REAR COVER Tail lights, tail skirt components COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1251300-063093 Plywood M6×11×15(color Zinc) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1174200-008000 ZT310-X Tail light 1224200-165000 ZT310-X Middle Part of Skirt (Gel Battery) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1224200-205000 ZT310 electronic cushion lock block...
  • Page 112 14-REAR COVER COMPONENT Fig.8 REAR COVER Electric component box lid component 1 COMPONENT PART NO. PART NAME CAUTION 1251100-102000 Non-standard bolt M6×16 (304 stainless steel) 1244100-052000 Buffer rubber of flanging bushing (φ8.5×φ14×1) 1274100-057095 Flanging bushing φ6.2×φ8.4×3.5＋φ14×1.5 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1250303-010093 GB6177.1M6 (environmental color) 1274200-238000 ZT310-R battery holder (gel battery) 1224200-161000 ZT310-R electric device box (colloid battery)
  • Page 113 14-REAR COVER COMPONENT Fig.9 REAR COVER Electric component box lid component 2 COMPONENT PART NO. PART NAME CAUTION 1244100-082000 ZT250-R dump switch sleeve 1274300-017000 ZT350-R charging port bracket 1184100-002000 ZT250-S dump switch Non-standard cross tapping screws ST3.9×12 (Black 1251200-050094 Zinc) 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1184300-003000 ZT350 charging port holder 1251300-063093 Plywood M6×11×15(color Zinc)
  • Page 114 Unscrew the black protective cap ② to remove the negative pole; then remove the red protective cap ① and remove the positive pole; remove the battery. For reinstallation, connect the positive electrode first, then connect the negative electrode. No parallel battery charging or ignition.Just use the battery charger''ZONTES'' provide for you.
  • Page 115 15-CUSHION COMPONENT Fig.1 CUSHION Cushion component COMPONENT PART NO. PART NAME CAUTION 4120100-007000 ZT350 -X cushion 1244100-024000 ZT250-S cushion front rubber After-sale 1244300-033000 ZT350 cushion rubber 1244100-025000 ZT250-S round cushion rubber PROCEDURE: ●Remove seat cushion Press the unlock button " "...
  • Page 116 16-MUFFLER COMPONENT Fig.1 MUFFLER Muffler component 1 COMPONENT PART NO. PART NAME CAUTION 1050970-011000 LSF oxygen sensor(L=635mm) 1276200-043000 φ6 wire clamp (L=57) 1250205-023000 GB70.1 inner hexagonal M8×35 (color Zinc) 1274100-074000 ZT310-R Muffler stainless steel bar clasp 1250205-125000 GB70.2 M8×35(12.9 garde,darco) ZT350 muffler flanging bushing (φ8.3×φ11.5×20.5×φ...
  • Page 117 16-MUFFLER COMPONENT Fig.2 MUFFLER Muffler component 2 COMPONENT PART NO. PART NAME CAUTION 1251100-101000 Non-standard bolt M6×12 (304 stainless steel) 1250501-010000 GB93φ6 spring pad 4084300-010051 ZT350－GK rear muffe decorative cover (dark gray matte) 4084300-011051 ZT350－GK rear muffer(dark gray matte) 1250205-125000 GB70.2 M8×35（12.9 grade,darco） 1020243-098000 ZT350 muffer gasket（...
  • Page 118 16-MUFFLER COMPONENT Fig.3 MUFFLER Muffler component 3 COMPONENT PART NO. PART NAME CAUTION 1251300-058093 Inner hexagonal nut M8 (color zinc) 1070100-499000 ZT350-GK engine exhaust outlet seal ZT350-GK-H2 front muffler (self-made/Europe Ⅴ 4084300-012000 /Bosch EFI version) 1050970-011000 LSF oxygen sensor(L=635mm） ZT350 muffer flanging bushing（φ8.3×φ11.5×20.5×φ 1020243-097000 8.4×φ33×1.5）...

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