CTRL Systems UL101 Operator's Manual

Ultrasonic inspection system

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CTRL UL101

Ultrasonic Inspection System

Operator's Manual

part, without written permission of the publisher in any media is violation of federal copyright

law.

The information contained in this document is subject to change without notice. CTRL

Systems shall not be liable for errors contained herein or for consequential damages in

connection with the furnishing, performance, or use of this material.

CTRL, the CTRL logo, CTRL UL101, InCTRL and PowerBeam 300 are the property of

CTRL Systems, Inc.

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Summary of Contents for CTRL Systems UL101

Page 1 Systems shall not be liable for errors contained herein or for consequential damages in connection with the furnishing, performance, or use of this material. CTRL, the CTRL logo, CTRL UL101, InCTRL and PowerBeam 300 are the property of CTRL Systems, Inc.
Page 2: Table Of Contents
Special Note: Please read this manual in its entirety to obtain a good understanding of how to test with the UL101. It is also highly recommended that the user take advantage of additional support and training available through CTRL. For your safety, please take special note of the Safety Information on...
Page 5: Introduction
With the CTRL UL101, early warning signs and defects can be detected – thus preventing costly repairs, safety-related injuries, and downtime. It is the goal of CTRL Systems, Inc. that you receive the highest return on investment for your purchase of this system and that it makes your daily maintenance and operations activities easier.
Page 6: Product Overview
Electrical arcing or corona discharge • The UL101 Receiver has a reception with the center of frequency at 40 kHz, the optimal frequency for listening for different kinds of industrial defects. The CTRL UL101 converts ultrasound into audible sound so the user can diagnose the condition of critical equipment.
Page 7 Generates an ultrasonic signal that fills a non-pressurized vessel, • line, or cavity with ultrasound, creating ultrasonic pressure that can be detected with the UL101 Receiver when leaks are present. Can be injected into an air system in order to test for leaks, thus •...
Page 8: Advantages Of Ultrasonic Inspection With The Ctrlul101
Compatible with InCTRL, CTRL’s online condition-based monitoring • (CBM) software. Provides signal logging, benchmarking, trending, reporting, and email alerts. * InCTRL is sold separately from the CTRL UL101. For more information call CTRL Systems (1.410.876.5676) or visit the CTRL website (www.ctrlsys.com) - 2 -...
Page 9 • models. Concentrator Set Self-threaded, high-grade plastic attachments • increase the scope and precision of the UL101. Designed for scan mode to detect airborne ultrasound • created by gas/air leaks, and bearings, gearboxes, and steam traps when necessary. Includes the Large Concentrator, Mini- •...
Page 10: Components
PRODUCT OVERVIEW UL101 Receiver and Components UT2000 Transmitter - 7 -...
Page 11: Ctrl Ul101 Controls
PRODUCT OVERVIEW CTRL UL101 Controls Controls on the UL101 are easy to use. They allow the user to adjust the Receiver settings for exceptional sensitivity (ability to pick up faint ultrasounds), selectivity (ability to separate and reduce audible signals and noise from ultrasound signals of unit under test - plus the ability to differentiate between sources of ultrasound) and discrimination (ability to identify differences in operating conditions).
Page 12 PRODUCT OVERVIEW CTRL UL101 Key Components continued Solid Probe Set Selectable length solid metal probes with self- • threaded plastic base. Designed for contact mode to provide increased • sensitivity, better clarity, and a better reduction of competing noise. Eliminate airborne ultrasound, detecting only •...
Page 13: Getting Started
UL101 Receiver 1. Remove the UL101 Receiver from the Carrying Case. Serial numbers are located at the bottom. If you have an intrinsically safe UL101, the serial number will begin RA3, which means your device was manufactured according to intrinsically safe standards and can be used in hazardous environments.
Page 14: Typical Applications
GETTING STARTED Typical Applications Mechanical Systems Pressure & Vacuum Systems Roller, Ball, Pillow Block and Compressed Air & Gas Leaks • • Other Bearings Cooling System Leaks • Trunion & Wheel Bearings Exhaust & Intake Manifold • • Gears & Gearboxes Leaks •...
Page 15: Tips & Techniques
Potentiometer down as he/she gets closer to the source of ultrasound. Contact Mode Used with a Solid Probe attachment, the UL101 allows the user to distinguish the ultrasound generated by individual components. This mode is used to determine the operating condition of an internal component such as bearings, gears, valves, solenoid valves, cylinders, actuators, etc.
Page 16 Always change Receiver and Transmitter batteries in a non-hazardous area. When inspecting in a potentially explosive environment, the Intrinsically Safe model of the CTRL UL101 should be used. 3. Replace End Cap. Refer to Page 17 for instructions. 4. Push the On/Off Switch toward the LED to turn the Transmitter “ON”.
Page 17: Operating & Technical Tips
Operating & Technical Tips  Use the UL101 on a daily basis for a wide variety of inspection, testing and diagnostic applications. It will cut your troubleshooting time and often detect defect conditions when they are just starting, before damage occurs.
Page 18: Important Safety Information
IMPORTANT SAFETY INFORMATION Safety Tips Users of the UL101 must be properly trained on and follow all safety requirements and standards when working in the area of equipment under test. DANGER To avoid possible death or serious injury from electric shock:...
Page 19: General Info
Maintenance and Care The UL101 tool requires no special maintenance or calibration. • The UL101 should be cared for as any high quality electronic tool. • Wipe clean as necessary and check for proper operation as described in the Set-Up Procedure.
Page 20 Follow the most intense ultrasound to its source. If the source of ultrasound is very strong, multiple reflections may occur. * InCTRL is sold separately from the CTRL UL101. For more information call CTRL Systems (1.410.876.5676) or visit the CTRL website (www.ctrlsys.com)
Page 21: Replacing Batteries
Warranty & Repairs Components of the CTRL UL101 Kit have a five-year warranty against defects in workmanship and materials (excluding batteries). Any defective item that is returned within this time showing signs of abuse, tampering, neglect or misuse will be repaired at normal time and material costs.
Page 22: Additional Resources
For more information, please call +1 (410) 876.5676 or contact CTRL Systems by email at training@ctrlsys.com. CTRL Systems Learning Library CTRL Systems is curating an online library of PDF documents related to specific disciplines and applications for the UL101 and InCTRL. White papers can be located online at www.ctrlsys.com/whitepapers.
Page 23 (CBM) solution. Benefits Uses waveform data samples collected with the InCTRL Mobile app • and the CTRL UL101. Organizes and simplifies data collection, allowing users organize test • points by location and inspection route. Allows users the to easily access test point history and compare •...
Page 24: On-Site Training
Product Specialist or Account Manager. Training CD Enclosed with the CTRL UL101 Kit is a Training CD that introduces the technology and provides helpful set-up and testing procedures, and includes sound and motion demonstrations of the UL101 in use. We recommend you take 30-45 minutes to review the CD.
Page 25: Condition-Based Monitoring Products
ADDITIONAL RESOURCES Condition-Based Monitoring Products continued InCTRL Mobile Using the UL101 and InCTRL Mobile data collection mobile app, maintenance technicians can capture an audio/visual sample of the asset under test. Maintenance technicians can quickly make intelligent maintenance decisions about critical equipment while on the plant floor.
Page 26: Products & Accessories
PowerBeam 300 ..............P/N: 007005 Part Re-Ordering Information: UL101 Receiver, Standard Model .......... P/N: 026005 UL101 Receiver, Intrinsically Safe Model ......P/N: 026007 UT2000 Transmitter, Standard Model ........P/N: 026010 UT2000 Transmitter, Intrinsically Safe Model ......P/N: 026012 Headset (Over-the-Head) ............P/N: 025010 Headset (Behind-the-Head) ............
Page 27 - 24 -...
Page 28 ADDITIONAL RESOURCES Corona Discharge and Electrical Arcing Detection / Long-Distance Listening Applications PowerBeam 300 Using the UL101 with the PowerBeam 300 allows maintenance technicians to detect corona discharge and electrical arcing up to 300 feet away. The Power Beam also...