Related Manuals for KICE VJO Series
Summary of Contents for KICE VJO Series
- Page 1 Skilled Air for Industry VJO Series Rotary Airlock Operators Manual Kice Industries, Inc. 110722 MAN-100-000-008...
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Page 2: Introduction
We are proud of our products and the people at Kice who build them. At Kice, we start in our own foundry and follow the design and manufacturing standards that have proven superior for more than 75 years. -
Page 3: Table Of Contents
6. Storage 7. Installation 8. Maintenance General Motor Service General Rotor Maintenance Packing Gland Replacement Bearing Removal / Replacement Adjusting Airlock Clearances Removing Airlock Rotor 9. Standard Rotor Clearances 10. Torque Values for Maintenance and Installation Kice Industries, Inc. 110722 MAN-100-000-008... -
Page 4: Important Airlock Information
2. Important Airlock Information Important Airlock Information Write down the MODEL and SERIAL NUMBER of the Kice Rotary Airlock, along with the same information for the auxiliary equipment. (Airlock valves, fans, speed reducers, motors, and sheaves size, type and any special modifications to standard). -
Page 5: General Information
Photographs and illustrations were current at the time of printing but subsequent production changes may cause your airlock to vary slightly in detail. Kice Industries, Inc. reserves the right to redesign and change the airlock as deemed necessary, without notification. If a change has been made to your airlock that is not reflected in this owner’s manual or the Illustrated Parts Lists, write or call Kice... - Page 6 Any unauthorized modification, alteration or use of non-approved attachments or drive units voids the warranty and releases Kice Industries, Inc. from any liability arising from subsequent use of this equipment. Each airlock is configured to be used in specific situations, handling particular types of material.
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Page 7: Safety Precautions
Safety Decals The airlock safety decals should not be removed, covered, painted or otherwise become illegible. If this occurs they should be replaced immediately. Contact Kice Industries, Inc. Customer Service Department for replacements. The following safety decals will be located on the airlock body, chain guard or motor. Look for them! Kice Industries, Inc. - Page 8 Do not abuse, overload, or misuse an airlock or attempt to operate the equipment if in need of service, lubrication, maintenance or repair. Free outlet of the product must be guaranteed at all times. Blockage and severe damage may result, or a dangerous situation may occur. Kice Industries, Inc. 110722 MAN-100-000-008...
- Page 9 Keep these instructions and list of warnings with your machine at all times. • It cannot be assumed that every acceptable safety procedure is contained herein or that abnormal or unusual circumstances may not warrant or require additional procedures. Kice Industries, Inc. 110722 MAN-100-000-008...
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Page 10: Delivery Inspection And Installation Preparation
3. Delivery Inspection and Installation Preparation The airlock has been inspected at Kice and should be in excellent condition upon delivery. A thorough customer inspection of the airlock should be completed upon receipt to verify its condition. NOTICE: Delivery inspection should be completed before signing carrier’s release. - Page 11 • Be sure that the drive is securely mounted to the airlock. • Kice standard Sumitomo Cyclo 6000 gearmotors will be grease lubricated and require no further action; if other refer to manufacturer manual. Figure 4 •...
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Page 12: Storage
2. Prepare the mounting surfaces to accept the airlock. Equipment should be securely positioned before accepting an airlock. All mating surfaces should be free of debris, rust and foreign materials. Kice Industries, Inc. 110722 MAN-100-000-008... - Page 13 5. Connect plant air if equipped. Some outboard airlocks use a pressurized air purge system or a pressurized shaft seal. Either type will be plumbed at Kice to provide a single compressed air connection and must be hooked up in order for the airlock to function properly.
- Page 14 Repeat this step again after two to three weeks of operation. CAUTION: Kice Industries, Inc. supplies self-lubricated chain on airlocks. Do not oil or otherwise lubricate. 9. On airlocks with outboard bearings which utilize packing, after approximately two hours of operation, the packing retainers will need to be retightened.
- Page 15 If the airlock will be installed and supported by another piece of equipment the support feet may be removed after installation. Airlock Flange Bolt On Pan Support Foot 1.0” Minimum Clearance to Floor Figure 5.2 Kice Industries, Inc. 110722 MAN-100-000-008...
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Page 16: Maintenance
To obtain parts or service for the gearmotor or speed reducer, contact the local dealer or service representative. If difficulty obtaining service or repair components is encountered, please contact the Kice Customer Service Department for assistance. Kice Industries, Inc. -
Page 17: General Rotor Maintenance
The following steps describe the process required to complete an inspection. NOTICE: Refer to Section 9 for clearance information. Some applications may require greater rotor clearance, please contact Kice Sales for assistance if unsure. Not to exceed 0.0079” clearance to comply with NFPA requirements. - Page 18 NOTICE: Refer to Section 9 for clearance information. Some applications may require greater rotor clearance, please contact Kice Sales for assistance if unsure. Not to exceed 0.0079” clearance to comply with NFPA requirements.
- Page 19 Secure idler sprocket position by tightening the idler sprocket nut. Center Shaft Distance Idler Sprocket Idler Sprocket Nut Figure 7 NOTICE: The chain tension should be checked after 48 hours of operation. Check it again after two to three weeks of operation. Kice Industries, Inc. 110722 MAN-100-000-008...
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Page 20: Packing Gland Replacement
NOTICE: Refer to Section 9 in this manual for clearance information. Some applications may require greater rotor clearance, please contact Kice Sales for assistance if unsure. Not to exceed 0.0079” clearance to comply with NFPA requirements. - Page 21 NOTICE: Avoid allowing the extractor tool to contact the rotor shaft. The tool may score the shaft sealing surface. 7. Clean endplate and shaft ensuring all packing fragments and debris are removed. 8. Inspect shaft sealing surface for damage and wear. Small imperfections may be removed with emery cloth. Kice Industries, Inc. 110722 MAN-100-000-008...
- Page 22 Use a sharp knife. A dull knife will cause the packing to open up making sealing more difficult. Packing Length 45° Airlock Size Approx. Length Kice Kit Part# 30" 11" AIRLOCKPACKKIT4 11. Wrap the first ring around the shaft and note the position of the joint (Figure 9).
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Page 23: Bearing Removal / Replacement
NOTICE: Refer to Section 9 in this manual for clearance information. Some applications may require greater rotor clearance, please contact Kice Sales for assistance if unsure. Not to exceed 0.0079” clearance to comply with NFPA requirements. NOTICE: Refer to Section 10 in this manual for all torque specifications . - Page 24 11. Carefully slide new bearing onto shaft until it is in contact with bearing support. NOTICE: REXNORD bearings must be replaced with the EXACT SAME PART NUMBER (PN:ZBR-2215). No substitutions allowed. Ensure Clearances are Set Between Rotor, Body, and Endplates Feeler Gauge Figure 12 Kice Industries, Inc. 110722 MAN-100-000-008...
- Page 25 Less than minimum recommended clearance can cause premature wear or failure. Always verify clearances before operation. 16. If necessary, install new packing following the Packing Gland Replacement instructions (see page 20). 17. Reattach drive components and guards in the opposite order they were removed. Kice Industries, Inc. 110722 MAN-100-000-008...
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Page 26: Adjusting Airlock Clearances
ADJUSTING AIRLOCK CLEARANCES NOTICE: Refer to Section 9 in this manual for clearance information. Some applications may require greater rotor clearance, please contact Kice Sales for assistance if unsure. Not to exceed 0.0079” clearance to comply with NFPA requirements. NOTICE: `The serial number is stamped into the body on the drive end side opposite the motor and speed reducer. -
Page 27: Removing Airlock Rotor
REMOVING ROTOR NOTICE: Refer to Section 9 in this manual for clearance information. Some applications may require greater rotor clearance, please contact Kice Sales for assistance if unsure. Not to exceed 0.0079” clearance to comply with NFPA requirements. NOTICE: Refer to Section 10 in this manual for all torque specifications . - Page 28 Maintenance and Service Continued EXPLODED VIEW - VJO SERIES Drives are not shown for VJO airlocks due to historic variations in selection. Please contact Kice Industries, Inc. for drive related questions and provide the representative the airlock job number, serial number and any known post production modifications.
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Page 29: Standard Rotor Clearances
Rotor - Tip Rotor - Endplate 30x24 .013” .013” NOTICE: Some applications may require greater rotor clearance, please contact Kice Sales for assistance if unsure. Not to exceed 0.0079” clearance to comply with NFPA requirements. Kice Industries, Inc. 110722 MAN-100-000-008... -
Page 30: Torque Values For Maintenance And Installation
3300 4300 5900 1-3/4 3000 4100 5000 6800 4500 6100 7500 10000 *Values above are approximations; consult with the manufacturer for torque data. Significant variation may exist within the same grade and size between manufacturers. Kice Industries, Inc. 110722 MAN-100-000-008... - Page 31 5500 N. Mill Heights Dr. Wichita, KS 67219-2358 (P) 316.744.7151 (F) 316.744.7355 sales@kice.com kice.com Kice Industries, Inc. 110722 MAN-100-000-008 © 2022 Kice Industries, Inc.
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