SPI VALVES SP160 Series Installation Operation & Maintenance
  1. Manuals
  2. Brands
  3. SPI Manuals
  4. Water Pump
  5. VALVES SP160 Series
  6. Installation operation & maintenance

SPI VALVES SP160 Series Installation Operation & Maintenance

Hide thumbs
Table of Contents

Advertisement

Quick Links

INSTALLATION
OPERATION
MAINTENANCE

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the VALVES SP160 Series and is the answer not in the manual?

Questions and answers

Related Manuals for SPI VALVES SP160 Series

Summary of Contents for SPI VALVES SP160 Series

  • Page 1 INSTALLATION OPERATION MAINTENANCE...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Safety .

  • Page 3: Introduction

    Do not remove any labeling on any SPI product. Immediately replace any label that is missing. If, at any point, you have questions or concerns regarding your SPI valves, please call 1-800-558- 9446 or 262-859-2826.

  • Page 4: Safety

    Do not attempt to remove and/or modify any SPI product. Doing so can create unsafe conditions for the operator(s) and/or surrounding persons . Any change to SPI products will void any and all warranties. Do not place any SPI product in an application where general product service ratings are exceeded.

  • Page 5: Technical Data

    TECHNICAL DATA MATERIALS OF CONSTRUCTION • Valve Body: 316L stainless steel • Stem: 316L stainless steel • Seat: EPDM / Viton / PTFE (all FDA approved) • O-rings: EPDM / Viton (all FDA approved) • Bonnet: 304 stainless steel • Actuator parts: 304 stainless steel SEAL TYPES •...

  • Page 6: Sp160/Sp161 Series Shut Off And Divert Valves Ordering Information

    SP160/SP161 SERIES SHUT-OFF AND DIVERT VALVES ORDERING INFORMATION FEATURES AND OPTIONS • All stainless steel constructions (T316L wetted parts) • Precision molded seat assures positive shut-off and long life • Seat material includes: • EPDM (2750F Max) • Viton (4500F Max) ®...

  • Page 7: Short Stroke Actuators

    SHORT STROKE ACTUATORS SP10 SP20 SP30 Normally Open Normally Closed Air-to-Air Air-to-Close Air-to-Open Air-to-Open Spring-to-Open Spring-to-Close Air-to-Close SP10/70 SP20/70 Light Duty Spring Light Duty Spring Normally Closed Normally Open Air-to-Open Air-to-Close Spring-to-Close Spring-to-Open 3-15 PSI Air Pressure 3-15 PSI Air Pressure...
  • Page 8 SHORT STROKE ACTUATORS SP20 SHUT-OFF CAPABILITIES The following table gives the approximate maximum line pressure against which the spring in a normally closed, air-to-open valve will hold. VALVE SIZE SP20 ACTUATOR 1/2” 195 PSI 3/4” 50 PSI 1” AND 1 1/2” 190 PSI 2”...

  • Page 9: Short Stroke Valves

    SHORT STROKE VALVES SP160 SERIES – RUBBER COATED AND PTFE REPLACEABLE SEAT SP160-7-X*-ACT SP160-9-X*-ACT SP160-77-X*-ACT SP160-79-X*-ACT SP160-97-X*-ACT SP160-99-X*-ACT VALVE DIMENSIONS SHIPPING #S SIZE SHUT-OFF DIVERT SHUT-OFF DIVERT SHUT-OFF DIVERT VALVE VALVE VALVE VALVE VALVE VALVE 1” 14 7/8” 17 9/16” 2 1/2”...
  • Page 10 SHORT STROKE VALVES SP160 SERIES FRACTIONAL VALVES – RUBBER COATED AND PTFE REPLACEABLE SEAT SP160-77-X*-ACT SP160-7-X*-ACT SP160-9-X*-ACT SP160-7MH-X* SP160-9-X*-H SP160-7S-X*-H SP45V-X* VALVE DIMENSIONS SIZE SHUT-OFF DIVERT HAND CHECK SHUT-OFF DIVERT VALVE VALVE OPERATED VALVE VALVE VALVE 0.5” 9 3/16” 11 1/4” 7 1/2”...
  • Page 11 SHORT STROKE VALVES SP160 SERIES – HEAD LOSS CURVES SP160-7 Tee Body Valve SP160-7 Tee Body Valve 1/2" 3/4' Flow Rate (GPM) SP160-77 Divert Valve SP160-77 Divert Valve 1/2" 3/4' Flow Rate (GPM) SP160-7 Tee Body Valve SP160-77 Divert Valve 1/2"...
  • Page 12 SHORT STROKE VALVES SP160 SERIES FRACTIONAL – HEAD LOSS CURVES SP160-7 Tee Body Valve SP160-7 Tee Body Valve 1" 2 1/2" 1 1/2" 2" 3" Flow Rate (GPM) SP160-77 Divert Valve SP160-77 Divert Valve 1" 2 1/2" 3" 1 1/2" 2"...

  • Page 13: Long Stroke Actuators

    LONG STROKE ACTUATORS SP110 SP120 SP130 Normally Open Normally Closed Air-to-Air Air-to-Close Air-to-Open Air-to-Open Spring-to-Open Spring-to-Close Air-to-Close SP120/70 SP110/70 Light Duty Spring Light Duty Spring Normally Closed Normally Open Air-to-Open Air-to-Close Spring-to-Close Spring-to-Open 3-15 PSI Air Pressure 3-15 PSI Air Pressure...
  • Page 14 LONG STROKE ACTUATORS SP120 SHUT-OFF CAPABILITIES The following table gives the approximate maximum line pressure against which the spring in a normally closed, air-to-open valve will hold. VALVE SIZE SP120 ACTUATOR 2” 50 PSI 2 1/2” 30 PSI 3” 20 PSI 4”...

  • Page 15: Long Stroke Valves

    LONG STROKE VALVES SP161 SERIES — RUBBER COATED AND PTFE REPLACEABLE SEAT SP161-7-X*-ACT SP161-9-X*-ACT SP161-77-X*-ACT SP161-97-X*-ACT SP161-79-X*-ACT SP161-99-X*-ACT VALVE DIMENSIONS SHIPPING #S SIZE SHUT-OFF DIVERT SHUT-OFF DIVERT SHUT-OFF DIVERT VALVE VALVE VALVE VALVE VALVE VALVE 2” 21 3/4” 25 3/4” 3 1/2”...
  • Page 16 4” LONG STROKE VALVES SP161 SERIES - 4” RUBBER COATED AND PTFE REPLACEABLE SEAT SP161-7-4”-ACT SP161-9-4”-ACT SP161-77-4”-ACT VALVE DIMENSIONS SHIPPING #S SIZE SHUT-OFF SHUT-OFF DIVERT DIVERT SHUT-OFF DIVERT DIVERT VALVE VALVE VALVE VALVE VALVE VALVE VALVE 4” 19 1/8” 25 1/8” 3 3/8”...
  • Page 17 LONG STROKE VALVES SP161 SERIES - HEAD LOSS CURVES SP161-7 Tee Body Valve SP161-7 TEE BODY VALVE 4" 2" 2.5" 3" 1000 1100 1200 Flow Rate (GPM) SP161-77 Divert Valve SP161-77 DIVERT VALVE 2" 2.5" 3" 4" 1000 SP161-77 Divert Valve SP161-77 DIVERT VALVE 2.5"...

  • Page 18: Manual Valves

    MANUAL VALVES SP160 SERIES / SP161 SERIES - RUBBER COATED AND PTFE REPLACEABLE SEAT SP160-7-X*-H SP160-9-X*-H SP160-77-X*-H SP161-9-X*-H SP161-77-X*-H SP161-7-X*-H SP160 SHORT STROKE VALVE DIMENSIONS SHIPPING #S SIZE SHUT-OFF SHUT-OFF DIVERT SHUT-OFF DIVERT DIVERT VALVE VALVE VALVE VALVE VALVE VALVE 1”...

  • Page 19: Micro/Proximity Actuators

    MICRO / PROXIMITY ACTUATORS SP120MS MICRO-SWITCH SP10MS/SP20MS/SP30MS/SP110MS/SP120MS/SP130MS MICRO-SWITCH ITEM PART NUMBER DESCRIPTION SP10MS-3B Micro Switches (x2) 1/2” NPT Nylon Cable Grip SP10MS-CG for 1/4-3/8” OD range ELECTRICAL CONNECTIONS MADE BY USER/CUSTOMER CABLE GRIP FOR 1/4-3/8” OD SP20PRX PROXIMITY SWITCH SP10PRX/SP20PRX/SP30PRX/ SP110PRX/SP120PRX/SP 130PRX PROXIMITY SWITCH ITEM...
  • Page 20 MICRO / PROXIMITY ACTUATORS SP160MS/PRX - SHORT STROKE SP160MS/PRX-77 BODY SP160MS/PRX-7 BODY SP160MS/PRX-9 BODY VALVE DIMENSIONS SHIPPING #S SIZE SHUT-OFF SHUT-OFF DIVERT SHUT-OFF DIVERT DIVERT VALVE VALVE VALVE VALVE VALVE VALVE 1” 21 1/8” 23 13/16” 2 1/2” 2 27/32” 22 1/2 # 24 # 1.5”...
  • Page 21 MICRO / PROXIMITY ACTUATORS SP161MS/PRX - LONG STROKE SP161MS/PRX-7 BODY SP161MS/PRX-9 BODY SP161MS/PRX-77 BODY VALVE DIMENSIONS SHIPPING #S SIZE SHUT-OFF SHUT-OFF DIVERT SHUT-OFF DIVERT DIVERT VALVE VALVE VALVE VALVE VALVE VALVE 2” 31 5/16” 33 5/8” 3 1/2” 3 7/16” 26 1/2 # 29 # 2.5”...

  • Page 22: Tank Outlet Valves

    TANK OUTLET VALVES SP163 AND SP1613 TANK OUTLET VALVES VALVE DIMENSIONS SHIPPING #S SHORT LONG SHORT LONG SIZE STROKE STROKE STROKE STROKE VALVE VALVE VALVE VALVE 2” 14 31/32” 21 1/8” 1 27/32” 4 1/8” 16.5 # 22 # 2.5” 15 13/16”...

  • Page 23: Elbow Valves

    ELBOW VALVES SP164 SHORT STROKE ELBOW VALVE VALVE DIMENSIONS SHIPPING SIZE 2” 15 3/4” 3 1/2” 19 # 2.5” 16 1/2” 4 1/4” 19 # 3” 17 1/4” 5” 20 # VALUES ARE SHOWN WITH #10 ACT. SP165 LONG STROKE ELBOW VALVE VALVE DIMENSIONS SHIPPING SIZE...

  • Page 24: Flow Diversion Valves

    FLOW DIVERSION VALVES SP160 FDV SERIES SHORT STROKE SP161 FDV SERIES LONG STROKE DIVERT FLOW LEAK DETECTOR FLOW FULL FORWARD FLOW VALVE DIMENSIONS SIZE SHORT STROKE LONG STROKE 1.5” 23 1/2” 2 3/4” 2 27/32” 3” 6” 2” 25” 27 1/2” 3 1/2”...
  • Page 25 SP160 SERIES MODULATING VALVES ORDERING INFORMATION FEATURES AND OPTIONS • All stainless steel constructions (T316L wetted parts) • Precision machined plug and stem assures precise control and long life • Available with a valve positioner or hand operated • Viton stem O-ring •...

  • Page 26: Modulating Valves

    MODULATING VALVES SP160 SERIES 7MT STRAIGHT TAPER AND 7M MULTI-TAPER SP160-7MT-X*-20VPR SP160-7MT-X*-10VPD SP160-7MH-X* VALVE DIMENSIONS SHIPPING #S SIZE HAND SHUT-OFF SP20VPR HAND SP20VPR SP10VPD OPERATED VALVE SP10VPD OPERATED 1” 23 7/8” 22 1/8” 13 1/2” 2 1/2” 1.5” 23 7/8” 22 1/8”...
  • Page 27 MODULATING VALVES SP160 SERIES 7M MULTI-TAPER CV FACTORS 3" 2 1/2" 2" 1 1/2" 1" Valve Stroke CV VS. % STROKE OPERATING RANGE VALVE SIZE 100% 1.0” 0.25 0.75 1.00 1.25 1.875 3.00 4.00 5.00 6.50 12.00 1.5” 0.50 1.00 2.00 3.00 4.00...
  • Page 28 MODULATING VALVES SP160 SERIES 7MT STRAIGHT-TAPER CV FACTORS 3" 2 1/2" 2" 1 1/2" 1" Valve Stroke CV VS. % STROKE OPERATING RANGE VALVE SIZE 100% 1.0” 3.00 5.00 6.60 8.10 9.60 10.80 12.00 13.20 14.30 15.40 1.5” 6.60 11.00 15.50 19.40 23.00...
  • Page 29 MODULATING VALVES SP160 MICRO FLOW MODULATING VALVES SP160-7M-1-X*-20VPR SP160-7M-1-X*-10VPD SP160-7MH-1-X* VALVE DIMENSIONS SHIPPING #S SIZE HAND SHUT-OFF SP20VPR HAND SP20VPR SP10VPD OPERATED VALVE SP10VPD OPERATED 1” 23 7/8” 22 1/8” 13 1/2” 2 1/2” AVAILABLE PLUG SIZES ALL MICRO FLOW VALVES HAVE 1” SP-CLAMP END CONNECTIONS. *X = VALVE SIZE...
  • Page 30 MODULATING VALVES SP160 SERIES MICRO FLOW CV FACTORS 3/4" 5/8" 1/2" 3/8" 1/4" Valve Stroke CV VS. % STROKE OPERATING RANGE VALVE SIZE 100% 0.750” 0.67 0.95 1.43 2.08 2.86 3.74 4.71 5.75 6.84 7.98 0.625” 0.63 0.68 0.91 1.31 1.87 2.56 3.37...
  • Page 31 MODULATING VALVES MODULATING VALVE SIZING INSTRUCTIONS Use the formulas below to determine the correct throttling valve for your application. Δp = Pressure Drop Across in PSI (Inlet Pressure Minus Outlet Pressure) Inlet Pressure (10 PSI) minus Outlet Pressure (3 PSI) OUTLET PRESSURE 3 PSI (Δp) = 7 PSI Formula for water and other products with a specific...
  • Page 32 MODULATING VALVES - 20VPR AND 10VPD VALVE POSITIONERS GENERAL SPECIFICATIONS • Input Range 3-15 PSI • Supply Pressure 100 PSI Max. -40 o F to 180 o F • Ambient Temp Limits PNEUMATIC CONNECTIONS • All connections are 1/4” NPT •...
  • Page 33 PARTS LIST – SHUT-OFF VALVES AND DIVERT VALVES ELASTOMER OPTIONS ORDERING SPARE PARTS • Actuator Elastomers: Buna, EPDM For assistance with ordering spare parts, please call the factory at 800-558-9446 or send a fax to • Valve Wetted Parts: 262-859-2871. •...
  • Page 34 PARTS LIST – SHORT STROKE ACTUATORS SP10 - NORMALLY OPEN/AIR-TO-CLOSE/ SP10 AND SP20 ACTUATORS SPRING-TO-OPEN ACTUATOR ITEM PART NUMBER DESCRIPTION SP10-1 Cylinder Assembly SP10-2 Piston SP10-2D Actuator Stem SP10-4 Actuator Foot SP10-5 Spring and Cage Assembly SP10-5A Spring SP10-5B O.D. Guide SP10-5C I.D.
  • Page 35 PARTS LIST – SHORT STROKE ACTUATORS SP30 - AIR-TO-AIR/AIR-TO-CLOSE/ SP30 ACTUATOR AIR-TO-OPEN ACTUATOR ITEM PART NUMBER DESCRIPTION SP10-1 Cylinder Assembly SP10-2 Piston SP10-2D Actuator Stem SP10-4 Actuator Foot SP10-6 Upper Stem O-Ring ▲ ○ SP10-7 Lower Stem O-Ring ▲ ○ SP10-8 Piston O-Ring ▲...
  • Page 36 PARTS LIST – LONG STROKE ACTUATORS SP110 - NORMALLY OPEN ACTUATOR SP110 AND SP120 ACTUATORS ITEM PART NUMBER DESCRIPTION SP110-1 Cylinder Assembly SP110-2 Piston SP110-2D Actuator Stem SP110-4 Actuator Foot SP110-5 Spring and Cage Assembly SP110-5A Spring SP110-5B O.D. Guide SP110-5C I.D.
  • Page 37 PARTS LIST – LONG STROKE ACTUATORS SP130 - AIR-TO-AIR ACTUATOR SP130 ACTUATOR ITEM PART NUMBER DESCRIPTION SP110-1 Cylinder Assembly SP110-2 Piston SP110-2D Actuator Stem SP110-4 Actuator Foot SP10-6 Upper Stem O-Ring ▲ ○ SP10-7 Lower Stem O-Ring ▲ ○ SP10-8 Piston O-Ring ▲...
  • Page 38 PARTS LIST – MICRO & PROXIMITY SWITCH ACTUATORS SP10MS - NORMALLY OPEN MS/PRX SHORT SP10MS/SP10PRX/SP20MS/SP20PRX ACTUATORS STROKE ACTUATOR (PICTURED) ITEM PART NUMBER DESCRIPTION SP13HC-4 Actuator Clamp SP20MS - NORMALLY CLOSED MS/PRX SHORT SP10MS-2D Actuator Stem STROKE ACTUATOR SP20MS-2D SP10-6 Upper Stem O-Ring ▲...
  • Page 39 PARTS LIST – MICRO & PROXIMITY SWITCH ACTUATORS SP30MS - AIR-TO-AIR MS/PRX SP30MS/SP30PRX ACTUATORS SHORT STROKE ACTUATOR ITEM PART NUMBER DESCRIPTION SP13HC-4 Actuator Clamp SP10MS-2D Actuator Stem SP10-6 Upper Stem O-Ring ▲ SP10-7 Lower Stem O-Ring ▲ SP10-4 Actuator Foot SP10-9 Foot O-Ring ▲...
  • Page 40 PARTS LIST – MICRO & PROXIMITY SWITCH ACTUATORS SP110MS - NORMALLY OPEN MS/PRX SP110MS/SP110PRX/SP120MS/SP120PRX ACTUATORS LONG STROKE ACTUATOR (PICTURED) ITEM PART NUMBER DESCRIPTION SP120MS - NORMALLY OPEN MS/PRX SP13HC-4 Actuator Clamp LONG STROKE ACTUATOR SP110MS-2D Actuator Stem SP120MS-2D SP10-6 Upper Stem O-Ring ▲...
  • Page 41 PARTS LIST – MICRO & PROXIMITY SWITCH ACTUATORS SP130MS - AIR-TO-AIR MS/PRX SP130MS/SP130PRX ACTUATORS LONG STROKE ACTUATOR ITEM PART NUMBER DESCRIPTION SP13HC-4 Actuator Clamp SP110MS-2D Actuator Stem SP10-6 Upper Stem O-Ring ▲ SP10-7 Lower Stem O-Ring ▲ SP110-4 Actuator Foot SP10-9 Foot O-Ring ▲...
  • Page 42 PARTS LIST – MICRO & PROXIMITY SWITCH ACTUATORS SP120MS - MICRO-SWITCH SP10MS/SP20MS/SP30MS/SP110MS/SP120MS/SP130MS MICRO-SWITCH ITEM PART NUMBER DESCRIPTION SP10MS-3B Micro Switches (x2) 1/2” NPT Nylon Cable Grip SP10MS-CG for 1/4-3/8” OD range ELECTRICAL CONNECTIONS MADE BY USER/CUSTOMER CABLE GRIP FOR 1/4-3/8” OD SP20PRX - PROXIMITY SWITCH SP10PRX/SP20PRX/SP30PRX/SP110PRX/ SP120PRX/SP 130PRX PROXIMITY SWITCH...
  • Page 43 PARTS LIST – SHORT STROKE SHUT OFF VALVES SP160 SHORT STROKE SHUT OFF VALVE SHORT STROKE SHUT OFF VALVES ITEM PART NUMBER DESCRIPTION SP10 Actuator (N.O.) SP20 Actuator (N.C.) SP30 Actuator (A/A) SP160-7-1.5-9 Spring Clip ○ SP13Z-2.5 Bonnet Clamp SP160-7-Size-3 Shut Off Bonnet SP40B-2.5 Gasket for 1.5”...
  • Page 44 PARTS LIST – SHUT OFF & DIVERT VALVES SP160 SHORT STROKE DIVERT VALVE SHORT STROKE DIVERT VALVES ITEM PART NUMBER DESCRIPTION SP10 Actuator (N.O.) SP20 Actuator (N.C.) SP30 Actuator (A/A) SP160-7-1.5-9 Spring Clip ○ SP13Z-2.5 Bonnet Clamp SP160-77-Size-1 Divert Upper Body SP40B-2.5 Gasket for 1.5”...

  • Page 45: Parts Lists

    PARTS LIST – SHUT OFF AND DIVERT VALVES SP161 LONG STROKE SHUT OFF VALVE LONG STROKE SHUT OFF VALVES ITEM PART NUMBER DESCRIPTION SP110 Actuator (N.O.) SP120 Actuator (N.C.) SP130 Actuator (A/A) SP160-7-1.5-9 Spring Clip ○ SP13Z-2.5 Bonnet Clamp SP161-4 Spool Piece SP161-4-DLS 3”...
  • Page 46 PARTS LIST – SHUT OFF AND DIVERT VALVES SP161 LONG STROKE DIVERT VALVE LONG STROKE DIVERT VALVES ITEM PART NUMBER DESCRIPTION SP110 Actuator (N.O.) SP120 Actuator (N.C.) SP130 Actuator (A/A) SP160-7-1.5-9 Spring Clip ○ SP13Z-2.5 Bonnet Clamp SP161-4 Spool Piece SP161-4-DLS 3”...
  • Page 47 PARTS LIST – ELBOW VALVES SP164 SHORT STROKE ELBOW VALVE SP164 ELBOW VALVES ITEM PART NUMBER DESCRIPTION SP164-7-Size-2 Plug and Stem SP10-6 Stem O-Ring SP164-7-Size-1 Body & Bonnet SP13Z-2.5 Bonnet Clamp SP10 Actuator (N.O.) SP20 Actuator (N.C.) SP30 Actuator (A/A) SP160-7-1.5-9 Spring Clip SP165 LONG STROKE ELBOW VALVE...
  • Page 48 PARTS LIST – TANK OUTLET VALVES SP163 SHORT STROKE TANK OUTLET VALVE SP163 SHORT STROKE TANK OUTLET VALVES ITEM PART NUMBER DESCRIPTION SP10 Actuator (N.O.) SP20 Actuator (N.C.) SP30 Actuator (A/A) SP13Z-2.5 Bonnet Clamp SP160-7-Size-3 Bonnet SP160-7-1.5-9 Spring Clip ○ SP13HC-2.5 Clamp for 1.5”...
  • Page 49 PARTS LIST – TANK OUTLET VALVES SP1613 LONG STROKE TANK OUTLET VALVE SP1613 LONG STROKE TANK OUTLET VALVES ITEM PART NUMBER DESCRIPTION SP110 Actuator (N.O.) SP120 Actuator (N.C.) SP130 Actuator (A/A) SP13Z-2.5 Bonnet Clamp SP161-7-Size-3 Bonnet SP161-4 Spool Piece SP160-7-1.5-9 Spring Clip ○...
  • Page 50 PARTS LIST – 4-INCH SHUT OFF AND DIVERT VALVES SP161-7 4-INCH LONG STROKE SHUT OFF VALVE 4-INCH SHUT OFF AND DIVERT VALVES ITEM PART NUMBER DESCRIPTION SP110 Actuator (N.O.) SP120 Actuator (N.C.) SP130 Actuator (A/A) SP13Z-2.5 Bonnet Clamp SP161-7-4-3 Bonnet SP13HC-6 Body Clamp SP40-6...
  • Page 51 FRACTIONAL VALVES PARTS LIST SP10-0.5 FRACTIONAL NORMALLY OPEN SHORT STROKE ACTUATOR SP20-0.5 FRACTIONAL NORMALLY CLOSED SHORT STROKE ACTUATOR FRACTIONAL ACTUATOR ITEM PART NUMBER DESCRIPTION SP10-0.5-1 Cylinder Assembly SP10-0.5-2 Piston SP10-0.5-2D Stem (N.O.) SP20-0.5-2D Stem (N.C.) SP160-7-0.5-3 Bonnet SP10-0.5-4 Cylinder Foot SP10-0.5-5 Spring SP10-0.5-6...
  • Page 52 PARTS LIST - FRACTIONAL VALVES SP160-7 FRACTIONAL SHORT STROKE SHUT OFF VALVE SP160-77 FRACTIONAL SHORT STROKE DIVERT VALVE FRACTIONAL SHUT OFF AND DIVERT VALVES ITEM PART NUMBER DESCRIPTION SP10-0.5 Actuator (N.O.) SP20-0.5 Actuator (N.C.) SP30-0.5 Actuator (A/A) SP160-7-1.5-9 Spring Clip ○...

  • Page 53: Disassembly Instructions Sp-160 Shut Off Valve

    DISASSEMBLY INSTRUCTIONS - SP-160 SHUTOFF VALVE 1. To separate the body from the bonnet (see fig. 2) first check to see which model actuator ACTUATOR is present. A normally-closed SP20/120 FITTING SP10-14-NBP FITTING actuator (see fig. 4) will have the stem/seat in the down/closed position, thus air pressure must be applied to the fitting toward the STEM...
  • Page 54 DISASSEMBLY INSTRUCTIONS - SP-160 SHUTOFF VALVE 2. Once the body is removed, remove gasket (see fig. 9) with a pick and replace. FIG. 10 - GASKET REMOVED TO BE REPLACED GASKET FIG. 9 - SP-160 SHORT STROKE SHUT-OFF VALVE 3. Remove the spring clip (see fig. 11). This step will highlight details with images that will also help re-assembly of the spring clip into the stem (see fig.
  • Page 55 DISASSEMBLY INSTRUCTIONS - SP-160 SHUTOFF VALVE The spring clip retains the valve stem by fitting into a groove on top of the valve stem, but first going through the slot in the actuator stem. To remove the spring clip, pry on the spring clip away from its open end.
  • Page 56 DISASSEMBLY INSTRUCTIONS - SP-160 SHUTOFF VALVE 4. Remove the bonnet clamp (see fig. 19) by loosening the two socket head cap screws using a 3/16” hex wrench. SOCKET HEAD CAP SCREW SOCKET HEAD CLAMP CAP SCREW SP13Z-2.5 BONNET FIG. 19 - BONNET CLAMP SP160-7-SIZE-3 WITH TWO SOCKET HEAD CAP SCREWS...
  • Page 57 DISASSEMBLY INSTRUCTIONS - SP-160 SHUTOFF VALVE 6. Ensure air pressure is not present and remove actuator clamp (see fig. 25). The spring is not long enough to be under compression while the actuator does not have air applied on an SP10/20/30 so this clamp can be removed safely by hand.
  • Page 58 DISASSEMBLY INSTRUCTIONS - SP-160 SHUTOFF VALVE 9. Remove piston and stem from actuator foot PISTON SP10-2 (see figure 31). Replace actuator foot O-ring and 2x lower stem O-rings (see figure 30). FOOT O-RING SP10-9 ACTUATOR FOOT SP10-4 LOWER STEM O-RING ACTUATOR STEM PSP10-7 SP10-2D...
  • Page 59 DISASSEMBLY INSTRUCTIONS - SP-160 SHUTOFF VALVE NOTE: The spring assembly (see fig. 37) does not RETAINING RING need to be disassembled. RETAINING SP10-5R FLANGE I.D. GUIDE SP10-5D SP10-5C SPRING BRASS AND CAGE BUSHING ASSEMBLY NOTE: Ensure that the bore/cup on the actuator SP10-5E SP10-5 O.D.
  • Page 60 PARTS LIST - MICROSWITCH SP10MS/SP10PRX/SP20MS/SP20PRX SP10MS/SP10PRX/SP20MS/SP20PRX ACTUATORS ITEM PART NUMBER DESCRIPTION SP13HC-4 Actuator Clamp SP10MS-2D Actuator Stem SP20MS-2D SP10-6 Upper Stem O-Ring ▲ SP10-7 Lower Stem O-Ring ▲ SP10-4 Actuator Foot SP10-9 Foot O-Ring ▲ SP10-5 Spring and Cage SP10-2 Piston SP10-8 Piston O-Ring...

  • Page 61: Microswitch Assembly Instructions

    MICROSWITCH ASSEMBLY INSTRUCTIONS - SP10MS/SP10PRX/SP20MS/SP20PRX The microswitch top requires some different parts versus the non-microswitch actuator in order to actuate the feedback microswitches. • The actuator housing/cylinder (see fig. 2) has a flat top, with an O-ring groove and some threaded holes to accommodate the FIG.
  • Page 62 MICROSWITCH ASSEMBLY INSTRUCTIONS - SP10MS/SP10PRX/SP20MS/SP20PRX 1. Prepare the base plate (see fig. 6) by installing 1x base plate O-ring and 2x indicator stem O-ring. FIG. 4 - O-RING INSTALLATION FIG. 5 - O-RING INSTALLATION ON BASE PLATE ON BASE PLATE INDICATOR STEM O-RING SP10MS-40B...
  • Page 63 MICROSWITCH ASSEMBLY INSTRUCTIONS - SP10MS/SP10PRX/SP20MS/SP20PRX 3. Prepare the microswitch bracket (see fig. 9) for installation by installing the microswitches and gathering the hardware: • Microswitch Screws (x2) • Microswitch Washers (x2) • Microswitch Bracket Screw (x2) • Microswitch Mounting Block •...
  • Page 64 MICROSWITCH ASSEMBLY INSTRUCTIONS - SP10MS/SP10PRX/SP20MS/SP20PRX Figures 10 and 11 show the order in which the installation of the microswitches, screws, microswitch mounting blocks, and microswitch adjusting bracket happens (see fig. 12). The mounting block spaces the microswitches into the center of the actuator stem and the adjusting bracket acts as a nut and sandwiches the microswitches to the microswitch bracket.
  • Page 65 MICROSWITCH ASSEMBLY INSTRUCTIONS - SP10MS/SP10PRX/SP20MS/SP20PRX 4. Install the microswitch bracket onto the cylinder using the two microswitch bracket screws and their washers. The screws require a 5/32” hex wrench. Ensure to align the center hole in the bracket so that it is concentric with the actuator stem as shown in Fig.
  • Page 66 MICROSWITCH ASSEMBLY INSTRUCTIONS - SP10MS/SP10PRX/SP20MS/SP20PRX 5. Adjust the microswitches. This step will require air to apply to the actuator via fitting (see fig. 16) . Loosen the screws holding the microswitches to the microswitch bracket. Push the microswitches as far from the shaft as they will go transversely to the shaft and snug the screws, but do not fully tighten.
  • Page 67 MICROSWITCH ASSEMBLY INSTRUCTIONS - SP10MS/SP10PRX/SP20MS/SP20PRX 6. Wire the microswitches using the labels on the switch for the terminals (COM1 and NO or NC). Run the cable through the provided cable-grip and install the microswitch housing. The microswitch housing washer goes onto the stud on the bracket and then the acorn nut (see fig.

  • Page 68: Valve Body Plug And Stem Identification

    SALES@STAINLESS-PRODUCTS.COM 262.859.2826 STAINLESS-PRODUCTS.COM -------------------------------- VALVE BODY PLUG AND STEM IDENTIFICATION SP160 and SP161 Plug and Stem Identification SALES@STAINLESS-PRODUCTS.COM 262.859.2826 Over-all Length SHORT STROKE SHUT OFF VALVES Plug Diameter Shaft Diameter Short Stroke STAINLESS-PRODUCTS.COM -------------------------------- Shut Off Valves PART NUMBER OVERALL LENGTH PLUG DIAMETER SHAFT DIAMETER SP160-7-l.5-2...
  • Page 69 PARTS LIST - MODULATING ACTUATOR SP10VPD - DIRECT ACTING VALVE POSITIONER SP10VPD POSITIONER ITEM PART NUMBER DESCRIPTION SP10VPD-1 Cylinder Assembly SP10VP-2 Piston SP10-2D Actuator Stem SP10-4 Actuator Foot SP10-5 Spring and Cage Assembly SP10-6 Upper Stem O-Ring ▲ ○ SP10-7 Lower Stem O-Ring ▲...
  • Page 70 PARTS LIST - MODULATING ACTUATOR SP20VPR - REVERSE ACTING VALVE POSITIONER SP20VPR REVERSE ACTING POSITIONER ITEM PART NUMBER DESCRIPTION SP20VP-1 Cylinder Assembly SP10-2 Piston SP20VP-2DA Actuator Stem SP10-4 Actuator Foot Spring and Cage As- SP10-5 sembly SP10-6 Upper Stem O-Ring ▲...
  • Page 71 PARTS LIST - MODULATING ACTUATOR SP160-7M MULTI-TAPER SP160 MODULATING VALVES ITEM PART NUMBER DESCRIPTION MODULATING VALVE SP10VPD Actuator (N.O.) SP20VPR Actuator (N.C.) SP160-7MT STRAIGHT-TAPER SP160-7MH-H Micrometer Handle MODULATING VALVE SP160-7-1.5-9 Spring Clip ○ SP13Z-2.5 Bonnet Clamp SP160-7-Size-3 Bonnet SP40B-2.5 Gasket for 1.5” Valve SP40B-3 Gasket for 2”...
  • Page 72 PARTS LIST - MODULATING ACTUATOR SP160-7M - MICRO-FLOW MODULATING VALVE MICRO-FLOW VALVES ITEM PART NUMBER DESCRIPTION SP10VPD Actuator (N.O.) SP20VPR Actuator (N.C.) SP160-7MH-H Micrometer Handle SP13Z-2 Bonnet Clamp SP160-7-1.5-3 Bonnet SP160-7-1.5-9 Spring Clip ○ SP10-6 Stem O-Ring ○ SP13HC-2 Body Clamp SP160-7M-1-Size-2 Plug and Stem SP160-7M-1-Size-1...
  • Page 73 PARTS LIST - MODULATING ACTUATOR SP160 - TAYLOR ACTUATOR ADAPTERS TAYLOR ADAPTER SPARE PARTS ITEM PART NUMBER DESCRIPTION LT-160-7-2D Large Taylor Stem ST-160-7-2D Small Taylor Stem SP160-7-1.5-9 Spring Clip ○ 13H-2 1/16-FJ Taylor Nut (Small Only) SP160-7-1.5-2 3/4 Large Taylor Adapter SP160-7-1.5-2 1/16 Small Taylor Adapter SP13Z-2.5...

  • Page 74: Modulating Actuator Assembly Instructions

    MODULATING ACTUATOR ASSEMBLY INSTRUCTIONS SP10/110VPD VALVE POSITIONER: DIRECT - NORMALLY CLOSED SP20/120VPR VALVE POSITIONER: REVERSE - NORMALLY OPEN The hose configuration on the SP10/110 connects the Moore positioner’s supply port to the actuator’s lower port AND the positioner’s supply port. This is shown in Figure 1. The hose configuration on the SP20/120 connects the Moore positioner’s supply port to the actuator’s lower port AND the positioner’s supply...

  • Page 75: Moore Positioner Installation And Service Instructions

    MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS The Model 73N (see fig. #) is a Built-in Valve Positioner which is mounted directly on the topworks of a valve. It is capable of utilizing the full force of its air supply to drive the piston or diaphragm, in a pneumatic actuator, to a position called for by the control instrument.
  • Page 76 MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS INSTALLATION Refer to Figure 1 for mounting dimensions and connections. A centering washer (customer provided) which fits the I.D. of the range spring should be used. This acts as a spring seat and keeps the spring from shifting. Mounting hardware is included with the positioner in a plastic bag numbered 10448-88.
  • Page 77 MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS INSTRUMENT AIR REQUIREMENTS Connect the positioner to a source of clean, dry, oil-free supply air. Failure to do so will increase the possibility of a malfunction or deviation from specified performance. CAUTION Use of process fluids other than instrument air is not recommended. No claim is made as to the suitability of this product for use with other process fluids, such as hazardous gases, except as listed on the appropriate certificate.
  • Page 78 MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS...
  • Page 79 MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS ADJUSTMENT SPECIAL NOTES The only adjustment that can be made on the 1. All range springs are identified as Part No. positioner is a zero adjustment. The zero adjusting (P/N) 12395-_(# from table) screw is located under the positioner top cover. 2.
  • Page 80 MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS RANGE SPRING INDEX INPUT PRESSURE SPAN (SEE SPECIAL NOTES ON PREVIOUS PAGE) VALVE STROKE (INCHES) ITEM NO. OF RANGE SPRING SERIES 12395 SERIES +/- 5% STROKE RANGE TOLERANCE 1212 1012 5/16 1812 1212 1012 1812 1412 1212...
  • Page 81 MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS MAINTENANCE GENERAL DISASSEMBLY (REFER TO PARTS LIST) Clean, dry, oil-free instrument air will reduce most 1. Loosen the six socket head mounting screws problems associated with pneumatic instruments. holding the positioner to the actuator. Refer to INSTRUMENT AIR REQUIREMENTS.
  • Page 82 MOORE POSITIONER INSTALLATION AND SERVICE INSTRUCTIONS RANGE SPRING COLOR CODES RANGE SPRING COLOR CODES COLOR CODE COLOR CODE 12388 - ITEM 12388 - ITEM 12395 - ITEM 12395 - ITEM 12388 12395 12388 12395 LH WOUND LH WOUND Blue-White-Blue Brown-White-Brown 3212 Gray-Yellow-Gray Red-Yellow-Red...

  • Page 83: Moore Positioner Removal

    MOORE POSITIONER REMOVAL 1. Remove the air hose using the push-to-connect fittings. Remove the six screws holding the Moore positioner on the actuator with a 3/16” hex wrench. The Moore positioner will lift off of the actuator. FIG. 4 - MOORE POSITIONER FIG.

  • Page 84: Spring, Piston, And Actuator Stem Removal

    SPRING, PISTON, AND ACTUATOR STEM REMOVAL 1. Remove the actuator foot. With the Moore positioner removed the spring, piston and actuator stem assembly can be removed. See page 57 in the shutoff valve actuator disassembly section for final instructions for removal and replacement of the rest of the actuator components.

  • Page 85: Fractional Valves Assembly Instructions

    FRACTIONAL VALVES ASSEMBLY INSTRUCTIONS 1. To remove the valve clamp (see fig. 2), air must be applied to the actuator on an SP20-0.5, normally closed, air-to-raise actuator . On an SP10-0.5, normally open, air-to-close actuator, air does not need to be applied for valve clamp removal.
  • Page 86 FRACTIONAL VALVES ASSEMBLY INSTRUCTIONS 4. Remove the spring clip (see fig. 5) through the opening in the bonnet. If access is difficult, carefully turn the assembly with a wrench or SPRING screwdriver by prying between the bonnet CLIP SP160-7-1.5-9 and spring clip. Figure 4 shows the installed clip.
  • Page 87 FRACTIONAL VALVES ASSEMBLY INSTRUCTIONS 6. Remove the spring and stem nut (see fig. 13) using a deep-well 9/16” socket. The same SPRING SP10-0.5-5 method of holding the actuator stem from step 5 will need to be utilized. STEM NUT SP10-0.5-12 7.

  • Page 88: Micrometer Valves Assembly Instructions

    MICROMETER VALVES ASSEMBLY INSTRUCTIONS 1. The micrometer handle actuator assembly is held together by one hex nut on top. Remove the stem nut (see fig. 5) by holding micrometer stem in a non-marring vise or utilize the spring clip slot. Remove the stem nut with a ¾” wrench.
  • Page 89 MICROMETER VALVES ASSEMBLY INSTRUCTIONS 3. Replace the bonnet O-ring. FIG. 6 - MICROMETER HANDLE AND FIG. 7 - MICROMETER BONNET BONNET MICROMETER HANDLE SP160-7MH-H BONNET O-RING SP160-7MH-40 MICROMETER BONNET SP160-7MTH-3 FIG. 8 - MICROMETER HANDLE EXPLODED DIAGRAM...

  • Page 90: Warranty

    WARRANTY A. GENERAL PROVISIONS: Stainless Products, LLC (the “Company”) warrants exclusively to the original purchaser (the “Customer”) that equipment or parts thereof manufactured and sold by the Company will be free from defects in material and workmanship only, under normal use and service, for a period of one (1) year from the original shipment date.
  • Page 91 VALVES IOM—REV 8/22...

This manual is also suitable for:

Valves sp161 series

Table of Contents