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Permaquip Sleeper Squarer Quick Manual

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User Guide
Portable Sleeper Squarer/Positioner
Permaquip Ltd
Brierley Industrial Park, Stanton Hill,
Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ
Tel: +44 (0) 1623 513349
Fax: +44 (0) 1623 517742
E-mail:
sales@permaquip.co.uk
www.permaquip.co.uk

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Summary of Contents for Permaquip Sleeper Squarer

  • Page 1 User Guide Portable Sleeper Squarer/Positioner Permaquip Ltd Brierley Industrial Park, Stanton Hill, Sutton-In-Ashfield, Nottinghamshire, NG17 3JZ Tel: +44 (0) 1623 513349 Fax: +44 (0) 1623 517742 E-mail: sales@permaquip.co.uk www.permaquip.co.uk...

  • Page 2: Table Of Contents

    Honda Engine Owners Manual ....... 26 Please note Whilst Permaquip Limited has taken every care in preparing this User Guide it is intended as a technical guideline only. Save to the extent that there are statutory rights to the contrary, Permaquip accepts no liability in relation to any use or reliance made of any information in this User Guide.
  • Page 3 ©2006 Permaquip Ltd.
  • Page 4 1 ISSUE AND REVISION RECORD This document will be updated when necessary by the re-issue of the complete document. Revised Revised Issue/ Description Date Page Revision Changes for new MD 31/12/09...

  • Page 5: Introduction

    3 SAFE AND CORRECT USE Please keep this User Guide for future reference. To ensure safe and correct use of the portable Sleeper Squarer the following should be noted: Wear ear, eye, feet and hand protection when using the portable Sleeper Squarer.
  • Page 6 Refer to Permaquip for further advice. Do not use the portable Sleeper Squarer for any other purpose than as described in the introduction. Do not drag the portable Sleeper Squarer along the ballast.

  • Page 7: Technical Specification

    The fuel for the Power Pack engine is; • Unleaded 95 RON petrol. 4.4 Operating Pressure The maximum operating pressure of the portable Sleeper Squarer is 2,500 p.s.i. (17.2 MNm 4.5 Operating Performance The performance limits of the portable Sleeper Squarer are;...

  • Page 8: Power Pack Engine Emissions

    The HAV on the control lever has been measured as less than the action level of 2.5 and therefore no additional measures need to be taken into account. 4.9 Product Compliance The portable Sleeper Squarer complies with GM/RT1310. The portable Sleeper Squarer complies with the following: • Directive 2006/42/EC Safety of Machinery. • Directive 93/68/EEC CE Marking.
  • Page 9 MAN/M/O/197-03...

  • Page 10: General Layout

    5 GENERAL LAYOUT The following shows the main assembly of the portable Sleeper Squarer. MAN/M/O/197-03...

  • Page 11: Operating Instructions

    6 OPERATING INSTRUCTIONS The following procedure outlines the correct method for operation. Should any of the checks fail do not use the equipment. All work should only be performed by competent personnel. Always follow local regulations. Observe Manual Handling Regulations. Ensure ballast forward of the sleeper and lever arms is removed.

  • Page 12: Assembly

    • Lever arms and cylinders • Flexible hose assemblies • Miscellaneous pins and fastenings Once assembled the portable Sleeper Squarer can be operated by one person. 1. Place the chassis assembly onto the rail; swing down the rail pushing arms to operating position.

  • Page 13: Starting The Engine

    17. The portable Sleeper Squarer is now fully assembled and ready to use. Note that on a Sleeper Positioner, both sets of Sleeper Squarer brakes will need to be operated at the same time. Therefore a crossbar is supplied to facilitate this.

  • Page 14: Operating Duties

    6.5 Operating Duties The following is a recommended operation based on a three person team. Person 1 Clears the ballast (if required) from: • Between the sleeper to be pushed and the next sleeper in front. This is done to provide clearance for the sleeper being pushed.

  • Page 15: Operating Procedure

    Thermit weld, fishplate, etc., as this could result in damage to the machine. Where the portable Sleeper Squarer clamp locates immediately above a rail clip, the clips must be removed from both sides of the rail prior to squaring.

  • Page 16: Maintenance And Test

    Note that the sleepers can usually be squared without removing the rail fastenings. Depending on the condition of the pads and the amount of sleeper movement, it may be necessary to follow the operation with a re-padding team using the Permaquip Rail Jacking Trolley.

  • Page 17: Weekly Maintenance/Safety Checks

    6. Check the condition of the engine anti-vibration mounts. Replace as required. 7. For a Sleeper Squarer, place the assembly on a flat, level test track. With the brakes on, connect a load cell to the frame and pull horizontally, aligned with the track.

  • Page 18: Training

    The brakes should prevent the wheels from turning when the load cell reads a minimum of 60kg. Permaquip Ltd offer a testing and maintenance service – please contact us for further details. 8 TRAINING Persons that will operate, maintain and test the Portable Sleeper Squarer should undertake a programme of training.

  • Page 19: Ordering

    9 ORDERING DESCRIPTION PADS Cat. PART NO Portable Sleeper 14469 Squarer PA05/03681 Portable Sleeper 25393 Positioner For spare parts please see the Spare Parts List. MAN/M/O/197-03...

  • Page 20: Hydraulic Circuit

    Please contact Permaquip Ltd for further information and support. Our contact details are shown on the front of this User Guide. In order to avoid delay and to have your orders fulfilled promptly, Please telephone, e-mail, fax or write giving the following information: Company name.
  • Page 21 Hydraulic control of the lever arm and lift cylinders is by operating the lever operated spool valve. The hydraulic system is protected against excessive pressure by an inline relief valve. MAN/M/O/197-03...

  • Page 22: Iso37 Oil Material Safety Data Sheet

    11 ISO37 OIL MATERIAL SAFETY DATA SHEET MAN/M/O/197-03...
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  • Page 26: Honda Engine Owners Manual

    12 HONDA ENGINE OWNERS MANUAL MAN/M/O/197-03...
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