Rae 2018E Operation Manual

Conflict monitor
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Model 2018E
Conflict Monitor
Firmware Version 01.05.01
Operations Manual
Caltrans TEES-2002 Conflict Monitor Unit
This manual contains technical information for the
Model 2018E Conflict Monitor
pn 889-3809-02 Revision: April 2020

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Summary of Contents for Rae 2018E

  • Page 1 Model 2018E Conflict Monitor Firmware Version 01.05.01 Operations Manual Caltrans TEES-2002 Conflict Monitor Unit This manual contains technical information for the Model 2018E Conflict Monitor pn 889-3809-02 Revision: April 2020...
  • Page 3 THE FOLLOWING PRODUCT WAS DESIGNED, INSPECTED, TESTED AND MANUFACTURED IN THE USA BY EBERLE DESIGN, INC. IN PHOENIX, ARIZONA. INFORMATION CONTAINED HEREIN IS PROPRIETARY TECHNICAL INFORMATION OF EBERLE DESIGN, INC. PUBLICATION, REPRODUCTION OR USE IN WHOLE OR PART IS NOT PERMITTED EXCEPT UNDER TERMS AGREED UPON IN WRITING. ALL REGISTERED TRADEMARKS OF EBERLE DESIGN INC.
  • Page 5: Table Of Contents

    Model 2018E Operations Manual Table of Contents Section 1 General Description ..................1 Section 2 General Characteristics ................... 1 2.1 Inputs 3 2.1.1 AC Line (AC +) ....................3 2.1.2 AC Neutral (AC -) ..................3 2.1.3 Earth Ground ....................3 2.1.4 Field Terminals (Reds, Yellows, and Greens)..........
  • Page 6 2.6.1.8 Option Switch 8 – LED Thresholds – LED THR........15 2.6.2 Option Jumpers ....................16 2.6.2.1 Option Jumper 1 – Do Not Allow 16 Channel Program Card – NO CH1616 2.6.2.2 Option Jumper 2 – Do Not Allow 18 Channel Program Card – NO CH1816 2.6.2.3 Option Jumper 3 –...
  • Page 7 4.1.4.2 Jumper 2 – Do Not Allow 18 Channel Programm Card (NO 18CH) ..31 4.1.4.3 Jumper 3 – Red Enable Must Be ON (RED EN) ........32 4.1.4.4 Jumper 4 – Multiple Indication & Short Yellow Monitoring are Always ON (MI/SY ON) ................32 4.1.5 Watchdog Switch ..................32 4.2 Front Panel LED Indicators ...................32 4.2.1 Field Status Indicators ..................32...
  • Page 9: Section 1 General Description

    This product manual is for people installing, operating, and maintaining the Reno A & E Model 2018E Conflict Monitor Unit (CMU). We designed the Reno A & E Model 2018E monitor to meet or exceed the specifications in Chapter 3, Section 6, of the Caltrans Transportation Electrical Equipment Specifications (TEES) dated 08/16/02.
  • Page 10 Controller Unit and the +24 volt direct current power supply. The Model 2018E is fully programmable. An interchangeable Program Card is provided to allow the assignment of permissive or compatible channels. Programming is accomplished through the use of diodes soldered on the Program Card.
  • Page 11: Inputs

    Section 2 General Characteristics The Model 2018E monitor was designed to meet and/or exceed the specifications in Chapter 3 Section 6 of the Caltrans Transportation Electrical Equipment Specifications (TEES) dated 08/16/02. The Model 2018E monitor includes several features designed to enhance the safety and operation of the monitor. These features extend the Model 2018E monitor features beyond the requirements of the Caltrans standards.
  • Page 12: Red Enable

    OFF when it is less than 50V The Model 2018E will not recognize state changes of the MC Coil input while AC power is not valid. This ensures that short power interruptions do not cause unintended state changes of the MC Coil input.
  • Page 13: Cabinet Interlock

    One hole of each pair is connected to the Yellow Inhibit Common pin (pin #28). The sixteen or eighteen jumper-hole pairs are logically labeled for easy identification of the channel numbers. A soldered wire jumper in a 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 5 of 39...
  • Page 14: Features

    LEDs to turn on for 300 milliseconds. The only intended purpose of the reset input is to facilitate automated testing of the monitor. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 6 of 39...
  • Page 15: Com Port

    The following configuration settings are monitored: Channel Permissives, Yellow Disable jumpers, Program Card type, printed circuit board DIP switches and jumpers, Factory Options, Electronic Options set through the RaeComM software, and Watchdog Disable. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 7 of 39...
  • Page 16: Factory Settings

    Test Preformed: When a channel has no displays active (Red, Yellow, or Green) a red fail timer is started. If a display turns on for the channel the red fail timer is stopped (it is not cleared) and a non-red fail timer is started. If 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 8 of 39...
  • Page 17: Daul Indication Monitoring

    If the single indication timer reaches 1000 milliseconds the dual indication timer, the single indication timer, and the no indication timer are reset to zero and the dual 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 9 of 39...
  • Page 18: Short Clearnance Monitoring

    Fault Action: The monitor transfers the Output relay contacts to the fault condition, activates the Stop Time output, and illuminates the YELLOW indicator on the front panel. The Signal Sequence log and the Prior Faults log will record this fault. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 10 of 39...
  • Page 19 Channel has an FYA setting with a green or yellow border for one of its child channels (child channel is permissive with the parent channel), then that child, whether green or yellow, will be checked for short clearance. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 11 of 39...
  • Page 20: Volts Dc Monitoring

    Configuration: The setting of Watchdog switch determines if this feature is active. The testing default for this feature should be enabled. NOTE: The Model 2018E monitor can be factory configured without the Watchdog switch. If the switch is not present, the monitor will operate with the Watchdog monitoring function permanently enabled.
  • Page 21: Operation Modifiers

    Arrow head. ON (checked) indicates that the Yellow of the child channel will be used. OFF (unchecked) indicates that the Green of the child channel will be used. This setting can only be modified through the RaeComM software. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 13 of 39...
  • Page 22: Option Switch 3 - +24Vdc Enhanced Monitoring - 24V Enh

    When the switch is OFF, the Special Function 1 input is sensed as active when the voltage is greater than 70V for 550 milliseconds or off when the voltage is less than 50V for 550 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 14 of 39...
  • Page 23: Option Switch 6 - Green / Yellow Monitoring - Gy Mon

    Typical Use: This feature is used to provide additional fault checking for Flashing Don’t Walk displays on pedestrian channels. Without this feature a flashing Red input is never checked for conflicts. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 15 of 39...
  • Page 24: Option Switch 8 - Led Thresholds - Led Thr

    Typical Use: This feature is used to force the monitor to not accept 18 channel Program Cards when channels 17 and 18 are not being used. Without it, the monitor will accept either type of Program Card. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 16 of 39...
  • Page 25: Option Jumper 3 - Red Enable Must Be Active - Red En

    Without this feature, the monitor will always take at least four seconds to power up 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 17 of 39...
  • Page 26: Low Ac Power Thresholds

    FYA for Channels 1-4 Use Yellow Drivers is disabled, the Green of the permissive child channel will conflict with the conflicting child channel if the flashing yellow arrow does not flash. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 18 of 39...
  • Page 27: Fya For Channels 5-18 Use Yellow Drivers (Fya 5-18 Uses Yel)

    Yellow Drivers are ON, the Yellow of the permissive child channel will be monitored for a short or skipped yellow that must be timed on the parent channel. When Flashing Yellow Arrow Enable is ON 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 19 of 39...
  • Page 28: Flashing Yellow Arrow Ignores Yellow Conlfict (Fya Ignores Yel Conflict)

    Watchdog timer threshold will be forced to 1500 milliseconds instead of the 1000 milliseconds normally used. Typical Use: If the 2070 controller does not stroke the Watchdog faster than once a second, this feature should be enabled. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 20 of 39...
  • Page 29: Disable Buzzer

    2.7.6 SIGNAL SEQUENCE LOG The Signal Sequence Log can be configured to record events occurring prior to a fault in one of two different modes. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 21 of 39...
  • Page 30: Diagnostics

    Special Function 1 & 2. 2.8 DIAGNOSTICS The Model 2018E unit incorporates a 16-bit microprocessor as the main processing unit, a 16-bit digital signal processor (DSP), and two 8-bit microcontrollers. The main microprocessor can be upgraded via the front panel communications port.
  • Page 31: Diagnostic Codes

    DSP Diagnostic Error 4000h The DSP is indicating that it has a diagnostic error. During the Boot Process 8000h The fault identified above was found during the boot process. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 23 of 39...
  • Page 32: Section 3 Specifications

    +24VDC Input Ripple: Fault......> 1.25V No Fault ..< 0.75V OGIC NPUTS Reset Input: True ......< +4V False ....> +12V Watchdog Timer: True ......< +4V False ....> +12V 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 24 of 39...
  • Page 33: Timing Functions

    No Fault ..< 1400 ms Respond ..>1600 ms Typical ....1500 ms LASHING Flashing if state changes are > 200 ms and < 600 ms Typical ....500 ms 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 25 of 39...
  • Page 34 Tied to Pin 24 Not Assigned Not Assigned Not Assigned Not Assigned Relay Output, Side 2 Relay Output, Side 1 AC + -- Slotted for keying between Pins 17/U and 18/V. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 26 of 39...
  • Page 35 Not Used (Terminated) Channel 5 Red Not Used (Terminated) Channel 4 Red Receive Data - Channel 3 Red Not Used (Terminated) Channel 2 Red Not Used (Terminated) Channel 1 Red 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 27 of 39...
  • Page 36 Channel 17 Yellow Channel 18 Green Channel 18 Yellow Channel 16 Green Programming Card Ajar Yellow Inhibit Common Channel 17 Green -- Slotted for keying between Pins 24/BB and 25/CC. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 28 of 39...
  • Page 37: Section 4 User Interface

    Special Function 2 • Equipment Ground Ethernet Connector • RJ-45 Interface connector for network communications Mini USB Port • Mini USB Port for communications with Laptop or Modem 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 29 of 39...
  • Page 38: Printed Circuit Board Switches & Jumpers

    Tap the RESET switch two times to get to the C2 (Configuration Screen 2) display. Press and hold the front panel RESET switch until 2 beeps are heard to activate FYA sub menu display. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 30 of 39...
  • Page 39: Switch 3 - +24Vdc Enhanced Monitoring (24V Enh)

    1 through 18 flashing. Also, when this feature is enabled, the channel 17 and 18 Red, Yellow, and Green field indications will not show the function disabled blip when a 16 channel Program Card is installed. See Section 2.6.2.2 for more information. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 31 of 39...
  • Page 40: Jumper 3 - Red Enable Must Be On (Red En)

    4.1.5 WATCHDOG SWITCH The Model 2018E monitor features a circuit board mounted, two-position toggle switch that can be used to enable the Watchdog Timer monitoring function. The toggle switch, labeled WATCHDOG, is located near the center of the circuit board just above the upper Programming Card guide.
  • Page 41: Vdc Failed Indicator

    The COMM indicator turns on for 50 milliseconds every time a byte of data is transmitted or received by the monitor. See Section 2.4.4 for more information on the serial communications port. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 33 of 39...
  • Page 42: Function Disabled Indication

    The buzzer will emit a single chirp when 1.5 seconds have elapsed. This is an audible cue to release the RESET pushbutton to enter the diagnostic display mode. To exit the diagnostic display mode, repeat the procedure used to enter the mode. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 34 of 39...
  • Page 43 Permissives Configuration 1 Channel 1 FYA Settings Configuration 2 Channel 1 Permissives Channel 18 Prior Fault 1 FYA Settings Channel 18 Prior Fault 20 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 35 of 39...
  • Page 44: Ac Line Voltage

    SOLID - Channels that are permissive with the flashing channel according to the diodes on the Programming Card. In the example shown, the Permissives for Channel 1 are being viewed and the Permissives are Channel 7, Channel 8, and Channel 9. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 36 of 39...
  • Page 45: Configuration Display 2

    In the example shown, Channel 1 is the solid arrows, Channel 2 is the conflicting through channel, and Channel 9 Green is where the Flashing Yellow Arrow indication is connected. 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 37 of 39...
  • Page 46: Prior Faults

    If the display reverts back to AC Line Voltage while trying to access a particular prior fault, it means that the monitor does not have a prior fault saved for the prior fault being accessed (you have reached the end of the log). 889-3809-02 Model 2018E Operations Manual Rev Apr 2020 Page 38 of 39...
  • Page 47: Section 5 Firmware Upgrade

    Section 5 Firmware Upgrade The firmware for the main microprocessor in the Model 2018E can be upgraded via the front panel COMM port. The most current version of firmware is available on the Reno A & E web site (www.renoae.com) in the support section.

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