Summary of Contents for Val-Tex VIPER QS-1800A
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Page 1: Table Of Contents
QS-1800A OPERATING MANUAL CONTENTS: - PARTS LIST - LOADING AND OPERATING THE QS-1800A - INJECTING MATERIAL IN YOUR VALVE - PERIODIC MAINTENANCE FOR YOUR PUMP - HYDRAULIC PUMP PERIODIC MAINTENANCE (EIS 63.107-1) - HYDRAULIC PUMP REPAIR PARTS SHEET (l2694 Rev. B) - RETROFIT KIT (NEEDED FOR REPAIR ONLY) (L2695 Rev. -
Page 2: Parts List
Parts list for the QS-1800A PART NUMBER DESCRIPTION QUANTITY QS-1801A FRAME P-392FPU103 HYDRAULIC PUMP 2016 GREASE HOSE ASSEMBLY CONSISTS OF: 1420 HOSE TEE ADAPTER G.B. COUPLER 1/4" CPLG 1/4X1/4 COUPLING 321320 1/4X1/4 STR SWIVEL .25 TEE 1/4" TEE 15MGF 15,000 PSI GAUGE GC-250 GAUGE COVER 43379... -
Page 3: Loading And Operating The Qs-1800A
4. Use the handle (1413) to push piston assembly (2008) to the desired depth. When less than full capacity is required, use 1 oz. marking on handle. 5. Release foot pedal. 6. Load Val-Tex lube sealant or Valve Flush as required. Remember to remove cellophane wrapper on sticks. - Page 4 7. Replace sealant barrel (1407) cap. Tighten with handle (1413) provided. WARNING: FAILURE TO COMPLY WITH THE FOLLOWING SAFETY PROCEDURE COULD RESULT IN SERIOUS INJURY: THE SEALANT CAP MUST BE COMPLETELY SCREWED ONTO THE BARREL BEFORE OPERATING THIS UNIT. THE YELLOW SAFETY GAUGE MUST BE LIFTED UP AND THE BOTTOM SIDE OF THE TAB MUST CLEAR THE TOP OF THE CAP.
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Page 5: Injecting Material In Your Valve
9. You can now pump the unit with your foot to inject material into the valve. 10. Before removing the coupler from the valve or when the hydraulic pump is not in use, release the pressure on the hydraulic pump by depressing the foot pedal in "release" WARNING! If the pump is activated when the sealant barrel cap (1407) is removed, the piston assembly (2008) can be pumped out of the cylinder. - Page 6 Instruction Sheet ® P-392FP Hydraulic Technology Worldwide Hydraulic Foot Pump EIS 63.107-1 09/2004 WARNING: Stay clear of loads supported by Index: hydraulics. A cylinder, when used as a load lifting English ........1-4 device, should never be used as a load holding Français .
- Page 7 WARNING: Only use hydraulic cylinders in a coupled The P-392FP is a two-speed pump which can be used to system. Never use a cylinder with unconnected power single-acting cylinders and tools with an oil capacity up couplers. cylinder becomes extremely to 490 cm3.
- Page 8 5.2 Using Two-Speed Pumps 6.1 Pump With Single-Acting Cylinder (A) These pumps provide 2-stage flow. Under no-load, the pump 1. Vent pump reservoir (for vented pumps only) and close operates in the high flow first stage for rapid advance. When release valve.
- Page 9 7.4 Changing the Oil Figure 5 1. Drain all oil and refill with clean Enerpac oil every 12 months. If pump is used in dirty environments, change the oil more often. 2. Remove vent/fill cap or plug from reservoir. 3. Tilt pump to drain out old oil. 4.
- Page 10 Repair Parts Sheet ® P-392FP 700 Bar Foot Pump L2694 Rev. B 10/06 For Date Codes beginning with the Letter "A" To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil. Enerpac recommends that all kit components be installed to insure optimum performance of the repaired unit. Item 14: Item 16: Set relief valve at 700 bar [10,000 psi] max.
- Page 11 Repair Parts List for Model P-392FP, Date Code “A” (Refer to Figure on Opposite Side) Item Part Number Qty. Description Item Part Number Qty. Description Base DC6648110 # Return Spring (Not Sold Separately) DC607900 Plunger Assembly DC6645886 Plug, Plastic B1135517 # Gasket DC6649108 Pad, Rubber...
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Page 12: Retrofit Kit (Needed For Repair Only) (L2695 Rev. A)
Service Instructions Retrofit Kit Hydraulic Technology Worldwide P-392FP 700 bar Foot Pump For Date Codes beginning with the Letter "O" Only L2695 Rev. A 08/06 To Protect Your Warranty, Use Only ENERPAC Hydraulic Oil. Enerpac recommends that all kit components be installed to insure optimum performance of the repaired product. RETROFIT KIT INSTALLATION INSTRUCTIONS Discard the old beam pin (18) and nut (31). - Page 13 Key: 1 - Pump Base 7 - Beam 9 - Handle Retainer 11 - Handle Assembly 18 - Beam Pin 24 - Return Spring 31 - Nut 42 - Spring Spacer ! e-mail: info@enerpac.com ! internet: www.enerpac.com Enerpac Worldwide Locations China Germany, Austria, Greece Middle East, Turkey and...