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Summary of Contents for Bernard Controls MASTER STATION MS212
- Page 1 G.Aubert- 15/11/2010 First version L.Maissin D.Schwebel Maguero Ind. Date Modifications Edited by Verified by Approved by NR 1177 MASTER STATION MS212 TECHNICAL MANUAL...
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Page 2: Table Of Contents
CONTENTS CONTENTS ............................... 2 Introduction ............................. 4 SETTING UP .............................. 6 Mounting and connecting your Master Station ................7 Mechanical fixing ......................... 7 Power supply ..........................8 Links between the two racks ....................... 8 Link between the PLC ......................9 Ethernet redundancy ....................... - Page 3 Step 1 – Using MGate Manager ....................25 Step 2 – Using the Touch Screen ....................27 Setting up the Touch Screen ......................29 Language ........................... 29 Clock ............................29 Activating the actuators ......................30 UTILISATION ............................34 VII. Touch Screen ..........................35 Log in access ..........................
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Page 4: Introduction
It is an interface located between the DCS and the actuators, which can replace your standard industrial computer. Because BERNARD CONTROLS Master Station is already set up, you will save precious time during the commissioning phase. Just cable it and the system is quickly ready to work! Overall start up time of your site is now reduced to the minimum. - Page 5 In order to ensure secure management of your site, considering the several control units, a control hierarchy is set up. The standard control priority is defined from the closest device to actuators, to the device which is the farthest: Actuators > MS > PC workstation > DCS The consequence is that if an opposite order is received at the same moment from the Master Station and from the DCS, the priority order is the one coming from the Master Station.
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Page 6: Setting Up
SETTING UP... -
Page 7: Mounting And Connecting Your Master Station
Mounting and connecting your Master Station a. Mechanical fixing Master Station MS212 is composed of two 19-inch racks. They must be installing in a 19-inch cabinet, one above the other. It is better to put the rack ‘PLC1’ above the rack ‘PLC2’. Use M6 screws to fix those (8 by rack). -
Page 8: Power Supply
b. Power supply Each rack is supplied separately. Power supply is wired on unit D1 and the switch must be on ‘ON’. Earth is wired on the Earth Terminal. Unit D1 Earth Terminal Switch on ON Voltage: 115 VAC (+10%, -30%) 230 VAC (+10%, -30%) Frequency: 47 to 63 Hz... -
Page 9: Link Between The Plc
i. Link between the PLC To link the both PLC together take the cable labeled Profibus 2 (which is provided) and plug its two 9 ways D-type connector on the PROFIBUS input of the both units labeled M3, after you had opened their cover. 9 ways D-type connectors Unit M3... - Page 10 In addition there is redundant power input on the Ethernet concentrators; they are each powered on by the both Power supply labeled M8. So you have to wire as shown below. For more details refer to wiring diagram S94400175.
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Page 11: Communication With The Dcs
d. Communication with the DCS The Master Station MS202 is made up of two Master Station racks, which each possess an RS485 communication input for the Modbus RTU link and an Ethernet communication input for the Modbus TCP link. These inputs provide a redundant communications system between the DCS and the Master Station MS202. -
Page 12: Modbus Tcp Configuration
Terminating resistances: To eliminate echo phenomena on the line, terminating resistances of 120 Ohms must be placed on the ends of the bus, the best solution being to put them directly in the SUB-D9 connector. Communication parameters: Type of protocol: Master Station is the Modbus RTU slave Transmission speed: 50 to 921.6Kbits/s Parity: odd, even, none Slave address: 1 to 254... -
Page 13: Communication With The Web Server
e. Communication with the Web Server In each rack there is a Web Server including any Web pages, so there is a TCP/IP connection to access to these pages. This connection is via the RJ-45 connector of the Switch Ethernet labeled M9 inside the Master Station. Physical description: Ethernet type 10/100 Mbits/s interface Transmission medium: Armoured Ethernet cable... -
Page 14: Setting Up The Modbus Rtu Communication
III. Setting up the Modbus RTU communication You can change the Modbus slave address of each rack of the Master Station MS202, the available address are included between 1 and 254. To manage the Modbus RTU communication the Master Station MS202 is equipped with two Modbus RTU/TCP gateways, so there are 2 IP address reserved for each rack (by default it is 192.168.94.181 for the rack 1 and 192.168.94.183 for the rack 2). - Page 15 1. From the main page touch the MS button or press F4. 2. Touch the Tool button or press F2. 3. Touch the field who want to change, Modbus Address 1 or 2. A virtual Keyboard will appear so enter the value and touch the Enter button. Then, touch the Valid button or press F4.
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Page 16: Setting Up The Modbus Rtu/Tcp Gateway
When you validate your choice it will reboot the device, so the link between the PLC and the server web on the main page will blinking in red. Wait few seconds that the device restarts successfully. The Master Station is now ready to run with the news parameters. c. - Page 17 2. You will be greeted by the Welcome window. Click Next to continue. 3. When the Select Destination Location window appears, click Next to continue. You may change the destination directory by first clicking on Browse..
- Page 18 4. When the Select Additional Tasks window appears, click Next to continue. You may select Create a desktop icon if you would like a shortcut to MGate Manager on your desktop. 5. Click Next to start copying the software files.
- Page 19 6. A progress bar will appear. The procedure should take only a few seconds to complete. 7. A message will indicate that MGate Manager is successfully installed. You may choose to run it immediately by selecting Launch MGate Manager.
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Page 20: Setting Up Using Mgate Manager
8. You may also open MGate Manager through Start → Programs → MGate Manager → MGate Manager, as shown below. ii. Setting up using MGate Manager 1. Run MGate Manager and click on Broadcast Search, as shown below. - Page 21 2. A progress bar will appear. The procedure should take only a few seconds to complete. 3. The two modules MB3180 will appear on the windows. Select the one you want to modify and click on Configuration.
- Page 22 4. To change the IP address, Netmask or Gateway click on Network. 5. It is possible to change the name, the IP address, the Netmask and the Gateway. Click on OK to validate the changes or on Serial to change the baudrate, the parity or the stop bit.
- Page 23 6. Do the changes and click on OK to validate. 7. Select Exit.
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Page 24: Setting Up The Modbus Tcp Communication
Setting up the Modbus TCP communication Like describe above there are 2 IP address reserved for each rack. There is one IP address for the Modbus RTU / TCP gateway (by default it is 192.168.94.181 for the rack 1 and 192.168.94.183 for the rack 2), and there is one IP address for the TCP / MPI gateway, (by default it is 192.168.94.180 for the rack 1 and 192.168.94.182 for the rack 2). -
Page 25: Step 1 - Using Mgate Manager
b. Step 1 – Using MGate Manager 1. Run MGate Manager and click on Broadcast Search, as shown below. 2. A progress bar will appear. The procedure should take only a few seconds to complete. - Page 26 3. The two modules MB3180 will appear on the windows. Select the one you want to modify and click on Configuration. To modify the IP address of the rack 1 select MG-Ligne1, and to modify the IP address of the rack 2 select MG-Ligne2. 4.
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Page 27: Step 2 - Using The Touch Screen
c. Step 2 – Using the Touch Screen To change the IP address of a rack you must be logged in to the Master Station with the Maintenance account. To see how log in refer to the part VII. Touch screen. 1. - Page 28 3. Touch the field who want to change, a virtual Keyboard will appear so enter the value and touch the Enter button. Then, touch the Valid button or press F4. You can return to the main page by touching the Return button or by pressing F1. When you validate your choice it will reboot the device, so the link between the PLC and the server web on the main page will blinking in red.
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Page 29: Setting Up The Touch Screen
Setting up the Touch Screen a. Language Language can be chosen amongst the following list: English, French, Spanish, German and Italian. Any type of user’s accounts has access to this setting. From the home page press the Flag to access to the Language selection screen. To select a language press F2 until the flag correspond to your choice or press directly the flag corresponding. -
Page 30: Activating The Actuators
Setting up the actuators a. Activate the actuators The first thing you have to do is to activate the actuator on the Master Station to establish the communication between us. So, before activate the actuator make sure it is correctly cabled and connected and its slave address is correctly set up. - Page 31 Press Active or F3 to activated the actuator, or press Inactive or F2 to deactivate it. It could be necessary to deactivate an actuator for a maintenance process. The communication with your actuator is now established and you have access to what the entire actuator offer.
- Page 32 signal) or by opening, closing or stop controls. The auto/on-off control is used for changing from one control mode to another. CLOSING / OPENING / EMERGENCY SHUTDOWN: The ESD (Emergency Shut Down) is an emergency remote command that has priority over the other commands. Depending on the type of operation for which the valve is to be used, this emergency command can be opening, closing or stopping in an intermediate position.
- Page 33 Buttons descriptive: • or F1: these buttons allow you to come back to Valve status screen. • : allow you to go up in the AUX Cmd 1, AUX Cmd 2, Opening, Closing and Fail safe position lists. This button is not sensitive so press F2. •...
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Page 34: Utilisation
UTILISATION... -
Page 35: Touch Screen
VII. Touch Screen a. Log in access You can restrict access to the Master Station according to user’s profile. Indeed there exist four types of accounts all secured by a password. • User: You can only consult information about the Master Station and the actuators connected to it. - Page 36 Touch the box and enter the appropriate login or password, then touch the OK button or press F4. If the login is accepted it will appear on the right top corner under the date, else if it fails the data is cleared from the boxes and must be re-entered correctly in both boxes before access is granted.
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Page 37: Touch Screen Layout
b. Touch Screen Layout... -
Page 38: Actuators
c. Actuators Master Station MS202 is designed to be interfacing with actuators equipped with Intelli+ control. i. Actuator status All users’ accounts, except Administrator account, allow you to access to this page. From this screen you have access to the entire functions that the Intelli+ control offers to the Master Station MS202, but there are some restrictions depending to the user’s account with which you logged in. - Page 39 • Opening Curve and Closing Curve: these buttons allow you to display the Opening Torque Curve and the Closing Torque Curve screens. Indications descriptive: It means that the Selector of the actuator is in OFF position. It means that the Selector of the actuator is in Remote position. It means that the Selector of the actuator is in Local position.
- Page 40 Phase loss fault: Only in 3-phase mode, one phase is missing. No start-up allowed. Valve too hard: Opening or closing is incomplete as the torque is too high. Rotation direction fault: Direction of rotation non-compliant in opening or closing mode. Actuator jam alarm: The actuator is jammed when either opening or closing.
- Page 41 • Communication fault: There is a communication fault between INTELLI+ and INTELLIBUS module.
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Page 42: Command Your Actuator
ii. Command your actuator Control Hierarchy In order to ensure secure management of your site, considering the several control units, a control hierarchy is set up. The standard control priority is defined from the closest device to actuators, to the device which is the farthest: Actuators >... - Page 43 PARTIAL MOVEMENT: This control carries out an automatic test to ensure that the actuator is still operational. The test consists of maneuvering the actuator over a part of its course. The starting position as well as the percentage of movement can be set. An alarm is given off if the test has not been carried out within a predetermined time.
- Page 44 • or F4: these buttons allow you to close the actuator. A short pulse will be sufficient for commanding the valve until it is fully close. • : these buttons allow you to active the auxiliaries commands. Press the button to change the arrow orientation to select the command you want to activate.
- Page 45 • : On the first line it is the current position of the actuator (Open, Close or 1 to 99 % open). On the second line it is the current torque of the actuator (10 % to 150 %). AUTO control: To access to the Valve Command screen you must be logged in with a Super-User or Maintenance account.
- Page 46 For example: : Here the selector is in the Remote position. : Here the selector is in the Local position. Indications descriptive: • : On the first line it is the current position of the actuator (Open, Close or 1 to 99 % open). On the second line it is the current torque of the actuator (10 % to 150 %).
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Page 47: Characteristics And Activity Of Your Actuator
iii. Characteristics and activity of your actuator All users’ accounts, except Administrator account, allow you to access to this page. Valve Characteristics: On this page you can consult the following parameters: The Operating class (‘On-Off’, ‘Modulating Class II’ or ‘Modulating Class III’) The type of the Motor supply (‘3 phases’... - Page 48 • or F4: these button allow you to display the Valve activity screen. Valve Activity: On this page you can consult the following parameters: OPENING MAX TORQUE: Opening max torque during the last electrical actuation (in CLOSING MAX TORQUE: Closing max torque during the last electrical actuation (in %) STARTS OVER LAST 12 HOURS: this data corresponds to the number of actuator starts during the last twelve hours and provides information on the actuator recent activity.
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Page 49: Torque Profile
• or F4: these button allow you to go back to the Valve characteristics screen. iv. Torque profile From the Valve status screen you can consult the Opening torque curve and the Closing torque curve of the last electric actuation. All users’... -
Page 50: Master Station Status
d. Master Station Status From the Home screen you can access to the Master Station Status screen. You can see the communication status between each interface. In case of fault communication the link corresponding will blink in red. Communication between the two PLC The Touch Screen which displays this page... -
Page 51: Master Station And Actuators Alarms
• and F2: theses button allow you to access to the Master Station Configuration screen. For more information about the configuration refer to paragraph III. Setting up the Modbus RTU communication and paragraph IV. Setting up the Modbus TCP communication. •... - Page 52 Alarms in progress On this screen you can find the alarms in progress about the Master Station and the actuators. Buttons descriptive: • and F1: these buttons allow you to come back to Home screen. • : this button allows you to display Alarm History screen. •...
- Page 53 Alarm History: On this screen you can find all the alarms even if the fault disappears. When a fault appears there is a message which describes the fault, the time and the date at the fault appear and his status (arrived, disappeared and acknowledged). Buttons descriptive: •...
- Page 54 Alarms not acknowledged: On this screen as on the Alarm history screen you can find all the faults which are not acknowledged. When a fault appears there is a message which describes the fault, the time and the date at the fault appear and his status (arrived and disappeared). Buttons descriptive: •...
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Page 55: Server Web
VIII. Web Server The Master Station includes some Web pages that may be remotely accessed via Ethernet. They can be used for examining the system for any faults or alarms. a. Making the Internet connection Connect a laptop or a PC directly to Unit M9 or to the Ethernet port on the front panel of ether one Master Station MS202 rack as describe in section II. -
Page 56: Home Page
c. Home page Buttons descriptive: • : this button allows you to access to the Valves 1 to 40 List screen. • : this button allows you to access to the Valves 41 to 80 List screen. • : this button allows you to access to the Valves 81 to 120 List screen. - Page 57 Buttons descriptive: • : this button allows you to access to the Previous Valves List. • : this button allows you to go back to the Menu. • : this button allows you to access to the Next Valves List. •...
- Page 58 • : it means that the actuator is active and opened. • : it means that the actuator is active and closed. • : it means that the actuator is active and in an intermediate position. • : it means that the actuator is not active. •...
- Page 59 Buttons descriptive: • : this button allows you to go back to the Actuator Selection page. • : this button allow you to go back to the Home page. Indications descriptive: • : it means that the Remote / Local selector is in the remote position.
- Page 60 • : it means that the actuator is opened. • : it means that the actuator is closed. • : it means that the actuator is in an intermediate position. • : indicate the current position (0 to 100%) and the current torque (10 to 150%) oh the actuator.
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Page 61: Master Station Status
Low power Battery Handwheel action ESD command In case of these events appear there will be describe under the Symbol. e. Master Station Status On this page you cans see the status of several communications which are describe below. You can also see the Ethernet configuration of the web server which you are connected, as well as you can see the Modbus address of the rack. - Page 62 • : if the light is green it means that the communication between the actuators and the PLC 2 is running, but if the light is red it means that there is a fault communication. • : if the light is green it means that the communication between the Web server and the PLC of the Rack 1 is running, but if the light is red it means that there is a fault communication.
- Page 63 Alphabetic Index Motor supply ........47 Activate the actuator ......30 Alarm History ........53 Non-redundant com ......40 Alarms in progress ....... 52 Alarms not acknowledged ...... 54 ON-OFF control ........43 AUTO control ........45 Open breakout torque ......32 Auxiliaries commands ...
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