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Classic CL3500P Manual

Parking lift
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Classic CL3500P
Parking Lift
CONTENTS
Product Features and Specifications ......................................................1
Requirement
...........................................................................................2
Steps of Installation .............................................................................3
Exploded View ..................................................................................25
Test Run .............................................................................................30
Operation Instruction .........................................................................31
Maintenance .....................................................................................31
Trouble Shooting ...............................................................................32

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Summary of Contents for Classic CL3500P

  • Page 1: Table Of Contents

    Classic CL3500P Parking Lift CONTENTS Product Features and Specifications ............1 Installation Requirement ……………………………………………………………………………….2 Steps of Installation …................3 Exploded View ..................25 Test Run ………..................30 Operation Instruction .................31 Maintenance ..................31 Trouble Shooting ................32...

  • Page 2: Product Features And Specifications

    Parts List ..................33 I. PRODUCT FEATURES AND SPECIFICATIONS · Single point manual safety release. · Four mechanical locking devices, each equipped with both primary and secondly safety locks. · Powerside column can be installed at both side, front or rear. ·...
  • Page 3 CL3500P SPECIFICATIONS Width Lifting Overall Length (Inc. Gross Model Lifting Capacity Lifting Height Overall Width Between Motor Time Ramps) Weight Columns 3.5T 1872mm 5257mm 2784mm 2438mm 820Kg 1810 110V,1.5HP CL3500P (8,000 lbs) (73 3/4”) /40S (207”) (109 5/8”) (96”) /220, 3.0HP...

  • Page 4: Installation

    II. INSTALLATION REQUIREMENT A. TOOLS REQUIRED Tape Measure (7.5m) Carpenter’s Chalk Hammer Screw Sets Level Bar Pliers English Spanner (12") Lock Wrench Wrench set Socket Head Wrench , 13 , 14 , 15 , 17 , 19 , 24 , 30 Fig.

  • Page 5: Steps Of Installation

    B. SPECIFICATIONS OF CONCRETE (See Fig. 3) Specifications of concrete must be adhered to the specification as following. Failure to do so may result in lift and/or vehicle falling. 1. Concrete must be thickness 100mm minimum and without reinforcing steel bars, and must be dried completely before the installation.
  • Page 6 3. Take off the drive-thru ramps and columns (See Fig.6) Fig. 6 4. Loose the screws of the upper package stand, take off the offside platform, take out the parts inside the powerside platform, then remove the package stand. Move aside the parts and check the parts according to the shipment parts list 6.
  • Page 7 Use a carpenter’s chalk line to establish installation layout as per Table 1 Make sure the size is right and base is flat (see Fig. 10). Note: Reserve space front and behind the installation site. MODEL REMARK 4400mm 2784mm 5207mm CL3500P 173 1/4” 109 5/8” 205”...
  • Page 8 Install cross beams (See Fig.11, Fig.12) Install the Safety Ladders. 1. Take off the pulley safety cover and unscrew a nut of the safety ladders, and then adjust the four lower nuts to be at the same position. Then install the safety ladder...
  • Page 9 the top plate, then tighten the two nuts 2. Install Safety Ladders (See Fig. 14). This height should be the same for four safety ladders Fig. 14 Safety ladder pass through the hole of E. Put the cross beams at the same height and lock on the safety ladder (See Fig.
  • Page 10 Fig. 15 F. Install power side platform. 1. Install the power side platform on the cross beams by a fork lift or manual, offset the cross beams to the outside till the pulleys of both platforms can rest into the cross beams’ slots , Install the power (See Fig.15) side platform and screw up the bolts.
  • Page 11 2. Install tire stop plate with bolts and washer on the platform: Tighten the platform on cross beam B with bolts, tighten the tire stop plate on cross beam A with bolts Note: The bolts for the side with tire stop plate is longer, pay attention when choosing the bolts (See Fig.17) Instruction: 1).
  • Page 12 2). Powerside column can be installed at any position on customers’ requirement, but the power unit must be installed near the side with the safety lock release handle. G. Install offside platform and plastic block, then install the bolts for the platform strengthen plate, check the plumbness of columns with level and adjusting with the...
  • Page 13 limit slide blocks. Loosen 1/4 lap after tightening. Fig. 18 H. Illustration for cable installation 1. Pass through the cables from the platform to the columns according to the number of...
  • Page 14 Fig. 19 2. The cable goes through the cross beam to top plate of columns and be screwed with...
  • Page 16 3. Illustration for platform cables (See Fig. 21). Limit slider...
  • Page 17 Fig. 21 I. Install release handle assy. See Fig.22 Noted: Power unit must be installed near the safety release handle. handle and the safety lock connecting assy. with M8*35 bolts and from the safety lock rotated device assy. of cross beam A/B washers on cross beam A.
  • Page 18 According to the above diagram, fix safety lock Install plastic ball connecting bar and safety lock connecting assy. by M8*35 bolts and washers extend lock release handle and on cross beam B. J. Install power unit and connecting tube (See Fig. 23) Noted: Power unit must be installed near the safety release handle.
  • Page 19 Install Power unit on the cross beam B (See Fig. 24)
  • Page 21 K. Install Hydraulic System 1. For power unit attached to the column of cross beam A (See Fig. 25) Note: Oil hoses connected to oil cylinder must be passed above the cable to avoid the oil hose scratched by cable. return hose Oil hose passed Retaine...
  • Page 22 Fig. 25 2. For power unit attached to the column of cross beam B (See Fig. 26) Note: The oil return hose can be adjusted when installation L. Install Electrical System Connect the power source on the data plate of Power Unit. Note: For the safety of operators, the power wiring must contact the floor well.
  • Page 23 Fig. 27 SPX single phase motor (See Fig. 28) 1. Power supply line (active wire L) is connected with wire 4# of button switch. 2. Wire 3# of button switch is connected with wire 6# of motor. 3. Power supply line (neutral wire N) is connected with wire 5# of motor. Three phase motor 1.
  • Page 24 Fig. 29 2. Connection Step (See Fig. 30) a. The source wires (L1, L2, L3) are connected with terminals of AC contactor marked L1, L2, L3 respectively. b. Terminals 4# of control button is connected with terminals of AC contactor marked L1;...
  • Page 25 M. Install spring and safety cover of cross beam (See Fig. 31). N. Install drive-in ramp, optional jack tray and optional plastic oil pans (See Fig. According to the below diagram screw up the M16*30 bolts, then attach the drive-in ramp.
  • Page 26 Fig. 32 O. Install Rear wheel stop plates (See Fig. 33) After driving the vehicle on the lift, take off the drive-in ramp, install rear wheel stop...
  • Page 27 2. Install optional motor fixing bracket (See Fig. 35, Fig.36).

  • Page 28: Exploded View

    Motor fixing bracket on cross beam A Motor fixing bracket on cross beam B Fig. 35 Fig. 36 P. Fix the anchor bolts 1. Prepare the anchor bolts (See Fig. 37). Spring washer Fig. 37 2. Using the prescribed rotary hammer drill, and drill all the anchor holes and install the anchor bolts. Do not tighten the anchor bolts (See Fig.
  • Page 30 CYLINDERS...
  • Page 31 Fig. 41 SPX Manual power unit 220V/50HZ, Single phase Fig. 42 PEAK Manual power unit 220V/50HZ, Single Phase 380V/50HZ, Three Phase...
  • Page 32 Fig. 43 Illustration of hydraulic valve for SPX & PEAK hydraulic power unit a. SPX manual power unit, 220V/50HZ, Single phase (See Fig. 44) b. PEAK manual power unit, 220V/50HZ, Single phase (See Fig. 45)
  • Page 33 Outlet C. PEAK manual power unit, 380V/50HZ, Three phase (See Fig. 46)

  • Page 34: Test Run

    V. TEST RUN Fill the reservoir with Hydraulic Oil (Note: In consideration of Power Unit’s durability ， please use Hydraulic Oil 46#). Press the control button on the power unit till the cables are strained. Check the cables and confirm they are in the proper pulley position.

  • Page 35: Operation Instruction

    Fig. 49 VI. OPERATION INSTRUCTIONS To lift vehicle Keep clean of environment near the lift. Drive vehicle to the platform and put on the brake. Take off the drive-in ramp, install rear wheel stop plates to the drive-in ramp position. Turn on the power and press the control button, raise the lift to the working position.

  • Page 36: Trouble Shooting

    Check all cable connection, bolts and pins to insure proper mounting; Make a visual inspection of all hydraulic hoses/lines for possible wear or leakage; Lubricate all rollers, safety devices with 90wt. gear oil or equivalent. Every six months: Make a visual inspection of all moving parts for possible wear, interference or damage. Check and adjust as necessary, equalizer tension to insure level lifting.
  • Page 37 1.Clean the oil line 1.Oil line is jammed 2.Check electrical system 2.Motor running on low voltage 3. Fill tank 3. Oil mixed with Air 4. Repair or replace pump 4.Pump leaks 5.Check load 5.Overload lifting Lift raises too slow 1. Safety device are not in activated Operate again 2.
  • Page 38 410022 Safety ladder 420022A Pulley pin assy. 410106 Washer 420023A Washer 420024B Pulley 209034 Lock washer 420144 Washer 410013 Hex Bolt 420137 Lock washer 420029 Washer 410014 Hex Bolt 410015 Tire stop plate 206006 Washer 420026 Lock washer 410105 Hex Bolt 410016A Plastic block 410017...
  • Page 39 420119 Straight Fitting for cylinder 410135 Limit block 410027 Oil hose 420120 Extend straight fitting with nut 207026 Oil hose 209060 Fitting for power unit 420095 Straight fitting 410028 Oil return hose 410036 Protective hose 209145A Cup head bolt with washer 410029 Plastic cover for cross beam 410030...
  • Page 40 Parts For Cross Beam 206024 Hex bolt 206032 Snap ring 3-2A 217020 Bronze bush 410099 Spring 410031 Connecting bar for safety lock 206023 Self locking Nut 410032 Safety lock rotated device assy. 410033 Connecting bar assy. for safety lock 420041A Pulley Pin 420132A Pulley Bush...
  • Page 41 12-11 201030 Y- Ring 12-12 410048 Piston Parts For SPX Manual Power Unit 220V/50HZ/1 Phase 201-1 81400030 Motor 201-2 81400159 Protective Ring 201-3 81400063 Motor Connecting Shaft 201-4 81400031 Valve Body 201-5 81400160 Relief Valve 201-6 81400161 Lock Washer 201-7 81400162 Socket Bolt 201-8...
  • Page 42 201A-7 81400107 Throttle Valve 201A-8 209149 Lock Washer 201A-9 81400148 Socket Bolt 201A-10 81400134 Inlet Pipe 201A-11 81400144 O-Ring 201A-12 81400150 Filter 201A-13 81400145 Socket Bolt 201A-14 81400024 Reservoir 201A-15 420148 Cup Head Bolt With Washer 201A-16 81400066 Cover of Capacitor 201A-17 81400130 Start Capacitor...
  • Page 43 201B-16 81400050 Cover of Motor Terminal Box 201B-17 81400045 Push Button 201B-18 81400044 Check Valve 201B-19 81400075 Release Valve 201B-20 81400117 Handle For Release Valve 201B-21 81400181 Washer 201B-22 81400182 Hex Nut 201B-23 81400041 Gear Pump 201B-24 81400084 Oil Return Pipe 201B-25 81400113 Filler Cap...