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Lithium-Ion RS series battery module
MGRS12S4P176-300, MGRS14S3P132-300, MGRS16S3P132-300, MGRS24S2P088-300,
MGRS12S4P176-500, MGRS14S3P132-500, MGRS16S3P132-500, MGRS24S2P088-500,
Revision:
Date:
MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands
+31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu
- Manual -
MG Energy Systems B.V.
2.8
10-06-2020
Innovation
in energy storage
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Table of Contents
Summary of Contents for MG Energy Systems RS Series
- Page 1 - Manual - MGRS12S4P176-300, MGRS14S3P132-300, MGRS16S3P132-300, MGRS24S2P088-300, MGRS12S4P176-500, MGRS14S3P132-500, MGRS16S3P132-500, MGRS24S2P088-500, MG Energy Systems B.V. Revision: Date: 10-06-2020 MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
- Page 2 PRICE OF THE MG ENERGY SYSTEMS B.V. PRODUCTS DESCRIBED HERE IN. MG Energy Systems B.V.. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication and may not reflect the product at all times in the future.
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Page 3: Table Of Contents
Identification label ........................ 17 OVERVIEW ............................. 18 Front view ..........................18 Rear view ..........................19 Connections details ....................... 19 MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 4 System pressure ......................42 End-of-life ..........................42 BOUNDARY LIMITS ........................43 10.1 Slave BMS ..........................43 MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
- Page 5 Power terminal temperature ..................47 TECHNICAL SPECIFICATIONS ..................... 48 ORDERING INFORMATION ......................50 CONTACT DETAILS ........................51 MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 6: General
Controller Area Network bus; CAN-bus is a standard serial databus that provides data communication between two or more devices. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 7 State-of-Health; is a figure of merit of the condition of a battery (or a cell, or a battery pack), compared to its ideal conditions. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 8: Safety Instructions
Make sure the locale health and safety regulations for working on battery systems are followed. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 9: Qualifications And Training
Check the local safety rules and guidelines they have higher preference over the manufacturers specification in case of regulatory conflicts. Instruction and training can be carried out by MG Energy Systems B.V. by order of the user company. Non-compliance risks Failure to comply with all safety precautions can result in the following conditions: ... -
Page 10: Transport, Storage And Unpacking
Applying the above notes on storage of the battery module will cause every six months a decrease in SoC of 5%. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 11: Unpacking
Power cables and connectors (details can be found in chapter 6.3.2). Communication cables and connectors (details can be found in chapter 6.3.1). Exhaust parts. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 12: General Description
MG Master HV. 4.2 Functional description MG Energy Systems battery system philosophy is to have one master BMS, e.g. a MG Master HV, per string of battery modules which communicates with one or more slave BMSs integrated in the Lithium-Ion battery module(s). -
Page 13: Battery Module Schematic Overview
Figure 1 shows the internal schematic overview of the MG RS battery module. Figure 1 - Battery module schematic overview MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 14: Example Systems
MG Master HV, please refer to the data sheet and manual. Figure 3 - 350 VDC system with 4x MGRS24S2P088 in series MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 15: Models
MODELS 5.1 Models and configurations The RS series lithium-ion battery features 4 configuration varying in voltage and capacity. This makes a system scaleable to the needs of the application. All configurations have the same enclosure dimensions, safety features and components. For a complete overview of the specifications and features of each configuration please refer to chapter 11. - Page 16 Selection of the battery strategy is done in the master BMS, pleae refer to the manual of the specific master BMS for details. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 17: Identification Label
Device is treated according the Waste Electrical and Electronic Equipment (WEEE) Directive 2012/19/EU. GS1 data matrix type barcode containing detailed product information. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 18: Overview
Fluid cooling outlet Negative power connection Positive power connection CAN-Bus communication Mounting connections and equipotential bonding connection MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 19: Rear View
The connectors used for connecting the battery, auxiliary, and diagnostics CAN-bus are all of the same type, namely a circular M12 connector with 5 positions and A-coded keying. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 20: Power Connections
PL20X-501-150: 500A PL20Y-501-150: 500A PL10X-501-120: 350A PL20Y-501-120: 350A PL10X-501-135: 400A PL20Y-501-135: 400A PL10X-501-150: 500A PL20Y-501-150: 500A MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 21 PL28X-301-70: 250A PL28Y-301-70: 250A PL18X-301-35: 150A PL18Y-301-35: 150A PL18X-301-50: 200A PL18Y-301-50: 200A PL18X-301-70: 250A PL18Y-301-70: 250A MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 22: Fluid Thermal Management Connections
The diameter of the exhaust is dimensioned to connect piping with an inner diameter of 80 mm. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 23: Pps Connection
PPS connection is not connected to a pressurized container with at least 12 liters of PPS fluid. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 24: Integration
Depending on the battery module configuration and space available in the vessel, different physical setups can be created. Figure 9 - Battery arrangement examples MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 25: Battery Rack Dimension Requirements
Each battery module must be fused separately when paralleld, e.g. in the junction box. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 26 A separate document is available which contains an overview of all standard available cables and ordering information, ask MG Energy Systems for a copy. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 27: Thermal Management
The use of the fluid cooling system is mandatory in case of a marine project where a class register is involved. It will add safety and will mitigate risks. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 28: Fluid Cooling Requirements
: ≥ Ø80 mm or equivelant area; Temperature resistance : ≥ 75 °C; Material : steel of stainless steel. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 29 The output of the exhaust ducting must be routed to an area where the released toxic and flammable gasses cannot harm people or be ignited. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 30: Example Ducting Arrangement
MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 31: Propagation Prevention System
Pressurized tank volume must be at least 1.5 times the PPS fluid volume; Tank pressure must be between 2 Bar and 3 Bar; MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 32: Placement
If a fire exthinguishing system is required in the battery room the system using freshwater sprinklers is preferred. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 33: Installation
During installation a check form needs to be used to log the installation procedure. This log will be checked during commissioning. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 34: Mounting Procedure
Make sure a toothed contact washer is used to make a good connection through the powder coating. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 35: Electrical Connection Procedure
This cannot be switched because connectors are keyed. 2. Push the orange/black lip forward to lift the locking mechanism. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 36: Can-Bus Connection Procedure
To avoid EMC issues it is recommended not to route CAN-bus cables along side power cables. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 37 2. Bring the connections face of the cable connector up the device connector in such a way that the position of the key matches to that of the opposing connector. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 38: Exhaust Connection
Depending on the required certification, it might be necessary to test the ducting system for approval, e.g. pressure test the ducting system for leakage. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 39: Thermal Management Connection
1. Place the unpinched hose clamp over the hose end. Figure 18 - Hose clamp in place before fitting MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 40 4. Hoses in place and secured. Pinch the hose clamp according the manufacturers instruction and with appropriate tooling. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 41: Pps Connection
PPS fluid comes out. Check the pressure after bleeding the system and bring it back to 2-3 bar gage pressure. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 42: Service
MG Diagnostic Tool software. The frequency on which the SoH check is carried out depends on the applicable rules, but must be done at least annually. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 43: Boundary Limits
+20 sec. Clear > 3000 mV 20 sec. Under voltage critical Failsafe <= 2700 mV +5 sec. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 44: Cell Temperature Charging
+20 sec. Clear < 60 °C 20 sec. Over temperature critical Failsafe >= 80 °C +60 sec. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 45: Current
>= 10 °C Clear Difference highest and lowest cell 4-6 min. temperature < 8 °C MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 46: Redundancy Bms
Clear > -38 °C 1 sec. Under temperature critical Interrupt <= -38 °C 75 sec. HVIL MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 47: Power Terminal Temperature
>= 95 °C 1 sec. HVIL Over temperature critical Interrupt >= 95 °C 75 sec. HVIL MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 48: Technical Specifications
End-of-Life is 70% of initial capacity at 25 °C. Charge up to max. 4.05V per cell. Continuous current ratings must be de-rated to ≤ 300 A. Type approval pending. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... - Page 49 Innovation in energy storage Figure 22 – Dimensions [mm] MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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Page 50: Ordering Information
Exhaust ducting flange type MGRS00100001 Systems B.V. MG Energy Exhaust ducting sleeve type MGRS00100002 Systems B.V. MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu... -
Page 51: Contact Details
NL-8914 BH Leeuwarden The Netherlands : www.mgenergysystems.eu e : info@mgenergysystems.eu : +31 (0) 58 750 89 47 MG Energy Systems B.V. | Foeke Sjoerdswei 3 | 8914 BH Leeuwarden | The Netherlands +31 (0)58 750 89 47 | info@mgenergysystems.eu | www.mgenergysystems.eu...
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