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OXYDrive RC11Ah Installation Manual

Electric bike conversion kit

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Electric Bike Conversion Kit
Installation's Manual
V.1.6
May 2015

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Summary of Contents for OXYDrive RC11Ah

  • Page 1 Electric Bike Conversion Kit Installation’s Manual V.1.6 May 2015...
  • Page 2: Table Of Contents

    Also note that installation on various bikes may vary and there may be a need to take an individual approach for every bike conversion. OXYDrive does not take any liability for the damages caused to the bike frames or any other bike...
  • Page 3: Before Installation

    3. Installing the motor Step 1 Fit the bicycle tyre along with the rim tape to the new OXYDrive wheel. Step 2 Fitting front wheel motor Try to slot the motor into the forks drop outs. Please note that some forks may only have a 9mm drop outs.
  • Page 4 Step 4. It is crucial to pay extra attention to the order of fitting the locking nuts. Always use good quality 15mm spanner to secure the wheel...
  • Page 5 IMPORTANT: The locking nuts should be regularly checked every few rides to ensure the wheel is securely fitted. 4. Installing the battery unit...
  • Page 6: Installing The Battery Unit

    The battery holding unit with the rear carrier should be fitted to the frame mounts for rear carriers. Majority of frames have a special mounts where the rear rack can be attached to. Please make sure the bolts are well screwed in to the frame at it’s full length of thread. This manual does not give any recommendations on the bolts size or torque as it all depends on the each individual frame requirements.
  • Page 7: Installing The Pedal Assist Sensor

    5. Installing pedal assist sensor The speed sensor that comes with the kit is designed to be fitted on the left hand side of the bottom bracket. It perfectly fit square taper axles but with minor modifications this can also be fitted to Shimano Octalink or ISIS drives.
  • Page 8 The magnet disc should be fitted on the axle with magnets located approx 1-3mm from the speed sensor. IMPORTANT: OXYDrive PAS sensor provided is currently compatible with the square tapered bottom brackets. In some case if the axle is too short or there is not enough room the bottom bracket might need to be replaced for the one with longer axle.
  • Page 9: Fitting The Lcd Console

    6. Fitting the LCD console Currently there are two displays available for OXYDrive kits. C300 with buttons integrated in the display should be fitted on the left hand side. In order to fit this display the handlebar grip, shifters and brake lever should be removed and the display should be slotted on the handlebars.
  • Page 10: Installing The Brake Cut Off Switches

    FIITING THE CENTRAL DISPLAY C6 In order to fit this display the handlebar grip, shifters and brake lever should be removed and the display should be slotted on the handlebars. The display should be located centrally in the middle of the handlebars.
  • Page 11: Connecting The Connectors

    7. Installing the brake levers Existing brake levers should be replaced by the brake levers supplied in the kit. The sensor from the lever should be plugged in directly into display’s 2-pin connector. 8. Connecting the connectors. When connecting the connectors the extra caution shall be taken. Each connector has an arrow moulded on the surface.
  • Page 12: Connecting Brake Lever & Throttle To The Lcd

    Open the lid from the controller compartment by using the screw driver Connect the controller power connector with the battery connector. Connect other wires and slot in the controller in the controller box. Close the lid and fit the locking screws back again by using screwdriver.
  • Page 13 9. Connecting the brake lever and throttle to the LCD console The junction harness has been replaced by LCD console and now all connectors from the brake levers plug in directly into LCD display. Brake levers plug in to 2-pin connector on the display Throttle plugs in to 3-pin connector on the display...
  • Page 14 CHOOSING ACCELERATION MODE OXYDrive allows to choose one of the three acceleration modes, POWER, MID and ECO. Press SET for 3 seconds, then with up or down button you can choose from of the three power modes.
  • Page 15 6km/h. It is always riders responsibility to ensure that the controller is set to the legal settings. Thanks for reading, if you still have any questions please email us at sales@oxydrive.co.uk or call directly on +447738866502 or +442081230639...