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Related Manuals for AIM Joraco TOCCLE-AIRE HP-4
Summary of Contents for AIM Joraco TOCCLE-AIRE HP-4
- Page 1 HYDRO-PNEUMATIC SERIES PRESSES OVERVIEW, INSTALLATION, AND OPERATION AUTOMATED INDUSTRIAL MACHINE, INC TOGGLE-AIRE DIVISION 347 Farnum Pike Smithfield, RI, USA 02917 401-232-1710 www.joraco.com Installation, Operation and Maintenance Hydro-Pneumatic Series Bench Presses...
- Page 2 HYDRO-PNEUMATIC SERIES PRESSES OVERVIEW, INSTALLATION, AND OPERATION IMPORTANT It is the responsibility of the employer/purchaser to provide his or her employees with proper point of operation guards, and to ensure that this equipment is used in accordance with the manufacturer's recommendations as well as any OSHA, federal, or state regulations that are applicable to such equipment.
- Page 3 HYDRO-PNEUMATIC SERIES PRESSES OVERVIEW, INSTALLATION, AND OPERATION Index Section I - Press Overview Section V - Venting, Purging, Filling 1.1 - Description 5.1 – Vent / Fill 1.2 - Features 5.2 – Purge / fill 1.3 – Options 1.4 – Cylinder Components Section VI - Troubleshooting 1.5 - Function 6.1 - Ram Will Not Extend...
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Page 4: Section I: Press Overview
HYDRO-PNEUMATIC SERIES PRESSES OVERVIEW, INSTALLATION, AND OPERATION Section I: Press Overview 1.1 Description The Hydro-Pneumatic (HP) Series Press is a completely self-contained, air-over-oil unit that is cost-effective and can be used in a variety of assembly and forming applications including punching, marking, staking, cutting, crimping and flaring. - Page 5 HYDRO-PNEUMATIC SERIES PRESSES OVERVIEW, INSTALLATION, AND OPERATION 1.4 Cylinder Components Item No. Description High Pressure Advance Rapid Advance High Pressure Intensifier High Pressure Cylinder Head High Pressure Intermediate Cylinder Head Low Pressure Intermediate Cylinder Head Low Pressure Cylinder Head Tie Rod Plate Tie Rod Venting Plug Pressure Gauge...
- Page 6 HYDRO-PNEUMATIC SERIES PRESSES OVERVIEW, INSTALLATION, AND OPERATION 1.5 Function Cylinder Retracted For the cylinder to retract, compressed air is supplied to ports A1 and A2, fully retracting the high pressure, rapid advance and intensifier pistons. Rapid Advance For the cylinder to begin rapid advance, compressed air is supplied to port B1. This forces the rapid advance piston down towards the working end of the cylinder, forcing oil from the reservoir to the top of the intensifier piston until resistance is met.
- Page 7 HYDRO-PNEUMATIC SERIES PRESSES OVERVIEW, INSTALLATION, AND OPERATION Power Stroke For the cylinder to begin the power stroke, compressed air is supplied to port B2. This forces the high pressure piston and rod down towards the working end of the cylinder. The high pressure piston and rod travel until reaching the high pressure seal, which will be the point at which pressure begins to build.
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Page 8: Section Ii: Valving
HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE Section II: Valving 2.1 Pneumatic Circuit... - Page 9 HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE 2.2 Valving Connections Valving Connections Valving Description Rapid Advance Low Pressure Retract High Pressure Retract High Pressure Advance High Pressure Signal (S) High Pressure Power (P)
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Page 10: Section Iii: Installation
HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE Section III: Installation 3.1 Un-boxing Carefully remove the press from the crate, taking note of separately packed items such as the "Quick Exhaust Unit"(Optional), FRL Unit (Optional) and "Synchro-Sig" Actuator. Synchro-Sig may come mounted on some models 3.2 Synchro-Sig Installation A. - Page 11 HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE 3.3 Mounting Press Select a bench of suitable size and strength. Bolt the press to the bench using the holes located in the press frame below the platen area. Never operate the press unless it is securely mounted on a bench or stand.
- Page 12 HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE 3.5 Turn On Air Supply Remove the yellow lock out device found on the On- Off Valve. To turn the air on simply move the gold colored sleeve downward until it stops. Slide the sleeve upward to the stop to shut the supply off.
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Page 13: Section Iv: Set Up And Operation
HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE Section IV: Set Up and Operation NOTE: Prior to installing any tooling in the press, proper point of operation guarding, specifically designed for your tooling, must be built and mounted on or around your tooling. CAUTION: NEVER OPERATE, SERVICE OR ADJUST THIS MACHINE WITHOUT PROPER INSTRUCTION. - Page 14 HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE 4.2 Stroke Limitation For punching and piercing applications, the travel of the cylinder must be limited after completing the work required. This limitation can be built into the tooling that is being used for the application, with the use of die springs.
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Page 15: Section V: Venting / Filling
IT IS RECCOMENDED TO WEAR EYE PROTECTION WHEN PERFORMING THE FOLLOWING PROCEDURES. Items Required • Hydraulic Oil – HF-101 ISO-VG 32 • AIM Joraco Oil Pump – HP-100F • Flathead screwdriver • 7/16” wrench • Shimming material • Catch can •... - Page 16 3. Dump the air to the cylinder by releasing the sleeve valve 4. Open venting plug screw *See Figure 1* 5. Make sure that AIM Joraco Oil Pump – HP-100F is filled with oil (30 fl oz min) and vented completely of any air (no air bubbles in the hose)
- Page 17 HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE 5.1 Air Venting/Adding Oil Procedure (continued) 6. Attach ¼” Poly-flow line from AIM Joraco Oil Pump HP- 100F to the bleed valve (P3) *See Figure 2* 7. Turn screw on bleed valve (P3) counterclockwise until it stops (valve open) 8.
- Page 18 INSTALLATION, OPERATION, AND MAINTENANCE 5.2 Replacing Oil Do not perform Replacing Oil procedure unless recommended by an AIM Joraco technician. To fully purge and replace oil in hydraulic cylinder, perform the following procedure. 1. With air still supplied to the cylinder make sure the ram is in the home position (cylinder retracted) 2.
- Page 19 5.2 Replacing Oil (continued) 13. Remove ¼” Poly-flow line from bleed valve (P3) 14. Make sure that AIM Joraco Oil Pump – HP-100F is filled with oil (30 fl oz min) and vented completely of any air (no air bubbles in the hose) 15.
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Page 20: Section Vi: Troubleshooting
Air is not on Turn on air supply Insufficient air supply Increase air supply pressure Defective valve Contact AIM Joraco to replace Tooling is binding Inspect / repair tooling 6.2 Ram Will Not Retract (stuck in down position) Cause Solution... - Page 21 Increase air supply pressure Cylinder low on oil Refer to section 5.1 Cylinder out of working range Adjust tooling Damaged / worn seals Send cylinder to AIM Joraco 6.6 Ram Does Not Fully Retract Cause Solution Insufficient air supply Increase air supply pressure...
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Page 22: Section Vii: Engineering Data
HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE Section VII: Engineering Data 7.1 Standard Specifications Specifications HP-4 HP-8 HP-16 Force at 100 PSI 9,700 lbs 17,700 lbs 34,200lbs Air Consumption at 80 PSI 0.76 cf. 1.15cf. 1.80cf. Open height 8.0” Total stroke (1/2” Power Stroke) 4.0”... - Page 23 HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE 7.3 Bolster Plate Mounting H-Frame Bolster Plate C-Frame Bolster Plate NOTE: CUSTOM MOUNTING HOLES AVAILABE UPON REQUEST 7.4 Cycle Times Cycle times vary depending on the volume of air supplied to the unit by the customer, the length of the stroke and the weight of tooling applied to the press.
- Page 24 HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE 7.5 Force Charts HP Series Force Chart 40000 35000 30000 25000 HP-2 HP-4 20000 HP-8 HP-16 15000 10000 5000 Line Pressure (PSI) Force Multiplier Pressure Multiplier Approach Force Retract Force HP-2 53.69 x line pressure 8.27 x line pressure 5.71 x line pressure 4.73 x line pressure...
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Page 25: Section Viii: Replacement Parts List
HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE Section VIII: Replacement Parts List 8.1 Replacement Parts List Part # Description HP16-CYL Replacement Cylinder, 16T STANDARD HP8-CYL Replacement Cylinder, 8T STANDARD HP4-CYL Replacement Cylinder, 4T STANDARD HP2-CYL Replacement Cylinder, 2T STANDARD HP-RAM-E Ram Height Extention w/ 1"... -
Page 26: Factory Support
HYDRO-AIRE SERIES PRESSES INSTALLATION, OPERATION, AND MAINTENANCE Factory Support Our 40 year reputation for providing quality TOGGLE-AIRE, DIRECT-AIRE & HYDRO-AIRE presses that meet a wide range of special requirements and our 60 years of service and support experience are all available to you with one phone call. It's your biggest advantage in dealing directly with our factory.
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