dymax PORTA-RAY 400R User Manual

Portable uv light-curing flood lamp

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PORTA-RAY
400R
®
Portable UV Light-Curing
Flood Lamp User Guide

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Summary of Contents for dymax PORTA-RAY 400R

  • Page 1 PORTA-RAY 400R ® Portable UV Light-Curing Flood Lamp User Guide...
  • Page 2 Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application, and use is strictly limited to that contained in the Dymax standard Conditions of Sale.
  • Page 3: Table Of Contents

    Electrical Safety ....................6 High Temperatures ..................6 Shielding ......................6 Product Overview ............... 6 Description of the PORTA-RAY 400R ............6 System Components ..................6 Assembly and Setup ..............8 Unpacking and Inspecting Your Shipment........... 8 Parts Included ....................8 Mounting ......................
  • Page 4: Introduction

    You can also email Dymax at info@dymax.com. Contact limits. To put 1 mW/cm limit into perspective, cloudless information for additional Dymax locations can be found on summer days in Connecticut regularly exceed 3 mW/cm the back cover of this user guide.
  • Page 5 Contact your Dymax representative for information producing a burn or causing damage to a substrate. In regarding the proper use of Dymax UV light-curing these cases, care must be taken to ensure either a more systems.
  • Page 6: Electrical Safety

    Never place the Lamp Head or parts to be cured on a heat- sensitive surface. Always cure parts on a metallic or non- Since the PORTA-RAY 400R is an air-cooled unit, dust or flammable surface. When the unit is not in use, place the...
  • Page 7 Figure 2. is latched to the bottom Accessory Compartment or to Lamp-Head Unit, Top View hold the Lamp Head during manual curing operations. • Lamp Power Select Switch (D) - The Lamp Power (D) Lamp Power (C) Handle Select Switch (A) Mounting Holes Select Switch selects either the “full”...
  • Page 8: Assembly And Setup

    The lamp head should always be placed on the headrest or held away from any flammable surfaces. Never place the lamp head directly on the work surface. The PORTA-RAY 400R is also designed to be machine or conveyor mounted using the two threaded holes in the top surface of the lamp head.
  • Page 9: System Operation

    Figure 6. System Operation Unlatching the Lamp Head from the Storage Compartment The PORTA-RAY 400R is designed to be an extremely user-friendly system. This system was designed with minimum controls, making it easy to operate. Start Up Open the Latches on the side of the storage compartment unit, and remove the Lamp Head from the bottom enclosure by lifting it by the Handle (Figure 6 &...
  • Page 10: Shut Down

    warming period before the Lamp Head returns to full intensity. Figure 9. Once the input power is switched off, the Lamp Head will Curing in Headrest require a minimum of five minutes of cooling time before restarting. The Headrest can be used as a Curing Chamber for small parts.
  • Page 11: Accessories Storage, Packaging, And Carrying

    PORTA-RAY 400R UV Lamp: Turn off the Input Power Switch at the side of the Lamp Head and unplug the Power Cord from the Input Power Receptacle. Wait 15 minutes or until the Lamp and other hot components cool before proceeding with any maintenance operations.
  • Page 12 Using a clean, soft cloth dampened with isopropyl alcohol, clean the surfaces of the aluminum Reflector. CAUTION: Do not use abrasive cleaning compounds or steel wool for cleaning the Reflector. These harsh products will remove the finish and reduce the Reflector efficiency. Wipe the Bulb lightly with a clean isopropyl-dampened cloth.
  • Page 13: Troubleshooting

    • Lot number of adhesive in question (if applicable). All returns to Dymax must be accompanied by a Return Merchandize Number (RMA). This number must be obtained from a Dymax Customer Service Representative. NOTE: Only qualified maintenance personnel should attempt the following procedures.
  • Page 14: Specifications

    Specifications Property Specifications 39639 120 VAC, Metal Halide Bulb 39640 240 VAC Metal Halide Bulb Part Numbers 39697 120 VAC, Mercury Bulb 39713 240 VAC Mercury Bulb Typical Output Intensity 400 @ UV-A* (365 nm) Dimensions (L x W x H) 8"...
  • Page 15 Figure 13. PORTA-RAY 400R Lamp Head, Overall Dimensions (inches) Figure 14. Figure 15. Spectral Output of Standard Metal-Halide Bulb Spectral Output of Mercury Bulb U S E R G U I D E P O R T A - R A Y ®...
  • Page 16: Definition Of Terms

    Ultraviolet (UV) - The invisible region of the spectrum just beyond the violet end of the visible region. Wavelength ranges in general from 1.0 to 400 nm. Dymax bulbs (burners) do not radiate energy in deep ultraviolet; there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm.
  • Page 17: Warranty

    Warranty From date of purchase, Dymax Corporation offers a one-year warranty against defects in material and workmanship on all system components with proof of purchase and purchase date. Unauthorized repair, modification, or improper use of equipment may void your warranty benefits. The use of aftermarket...
  • Page 18: Index

    Index Accessories Storage ............... 11 Assembly and Setup ................8 Bulb Replacement ................12 Carrying .................... 11 Cleaning Optics ................12 Definition of Terms ................16 Glossary .................... 16 Help ......................4 Maintenance ..................12 Mounting .....................8 Operation ....................9 Shut Down ................... 11 Start Up ...................9 Parts List ....................8 Product Overview ................6...
  • Page 19 U S E R G U I D E P O R T A - R A Y ® 4 0 0 R...
  • Page 20 © 2006-2013 Dymax Corporation. All rights reserved. All trademarks in this guide, except where noted, are the property of, or used under license by Dymax Corporation, U.S.A. Please note that most dispensing and curing system applications are unique. Dymax does not warrant the fitness of the product for the intended application. Any warranty applicable to the product, its application and use is strictly limited to that contained in Dymax’s standard Conditions of Sale.

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