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Standard 400/600/950 E
Consulting, Production & Sales:
Ahlmer Maschinen & Gerätebau
GmbH & Co. KG
Schildarpstraße 20
D - 48712 Gescher
Germany
Tel.: +49 (0) 25 42 917917-0
Fax: +49 (0) 25 42 917917-29
Website:
www.amg-gmbh.com
Email:
info@amg-gmbh.com
User Manual
(Article No. 150-00)
(Article No. 150-00-06)
(Article No. 150-00-08)
Version as of 06/2020
Page 1 of 17
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Summary of Contents for Ahlmer Maschinen & Gerätebau Standard 400E
- Page 1 User Manual Standard 400/600/950 E (Article No. 150-00) (Article No. 150-00-06) (Article No. 150-00-08) Version as of 06/2020 Consulting, Production & Sales: Ahlmer Maschinen & Gerätebau GmbH & Co. KG Schildarpstraße 20 D - 48712 Gescher Germany Tel.: +49 (0) 25 42 917917-0 Fax: +49 (0) 25 42 917917-29 Website: www.amg-gmbh.com...
- Page 2 Important Each time before starting the pump, the device must be completely filled with water. Important The pump can only be run dry for short periods. Important Page 2 of 17...
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Page 3: Scope Of Delivery
Scope of Delivery: 230 V dosing pump, stainless steel suction lance with foot filter and 2.5 m suction + 2.5 m return hose, 5 m pressure hose, electric connection, nozzle kits, weld-on tubes (for fastening the nozzles on the screw conveyor). Standard 400 E (0.18 KW) 2 nozzle holders with nozzle kits Standard 600 E (0.37 KW) 3 nozzle holders with nozzle kits Standard 950 E (0.37 KW) 4 nozzle holders with nozzle kits... - Page 4 The viscosity of some preservatives depends on the temperature. They become more viscous at cold temperatures and less viscous at hot temperatures, which is why it is necessary to measure the pump volume in litres. Use the provided weld-on tubes to fix the nozzles on the screw conveyor. The provided tension springs are pulled around the screw conveyor tube and hooked in on the other side.
- Page 5 Important Instructions Regarding the Handling of Preservatives Preservatives are mixtures of strong organic acids which, in their diluted form, have a caustic effect on the skin and mucous membranes. When handling the product, it is therefore required to follow the precautions commonly applicable to acids.
- Page 6 OPERATING INSTRUCTIONS 1. What work steps are to be performed? Integration of the dosing device into the work process Mounting of the nozzle holders on the mixing screw Power supply of the device Measurement of the grain moisture Determination of the required acid quantity (in kg/100 kg of grain) Determination of the grain screw's conveying capacity (in t/h) Determination of the acid quantity to be injected (in kg/h) Selection of the nozzle size and the pressure...
- Page 7 3. Mounting of the nozzle holders on the screw conveyor tube The nozzle holders must be attached to the lower end of the screw downstream of the grain inlet. The drill hole must have a diameter of approx. 16 mm. The nozzle holders should be placed at a distance of 1.5 times the spiral coil of the screw (approx.
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Page 8: Maintenance And Care
5. Maintenance and Care Good maintenance of the device is indispensable due to the corrosiveness of acids. After each use, but especially before any long- term dosing interruptions, it is imperative to thoroughly rinse the entire line system with water. The nozzle must be removed for that purpose. Three buckets are required for the rinsing process: one bucket of clean water for the suction pipe and one bucket each for the return pipe and the nozzle hoses. -
Page 9: Guarantee Provisions
6. Guarantee Provisions The Standard 400/600/950 E models are covered by a six-month guarantee valid from the date of purchase, with the exclusion of compensation for damages, redhibitory action or any other claims. During the warranty period, all parts which have become defective due to low-quality work or material defects will be replaced or repaired free of charge. - Page 10 It is imperative to observe the manufacturer's 7. Caution directions for the handling of acids. When using any other media, observe the manufacturer's safety instructions. Do not reach into the screw conveyor! This device must only be operated by persons who have thoroughly studied this user manual and are fully aware of the risks associated with the handling of acids.
- Page 11 Nozzles Important information for users The nozzles must be used exclusively in accordance with the intended purpose. The observance of the important information stated in this data sheet as well as compliance with all regulations of the employer's liability insurance association shall also fall within the scope of the intended use.
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Page 12: Spare Parts List
Spare Parts List 150-02 150-06-1 150-01 150-03 Article no. 150-01 Portable housing Article no. 150-02 Mushroom pushbutton Article no. 150-03 DFM 185 flow indicator – complete unit Article no. 150-06-1 Control valve Article no. 150-02, mushroom pushbutton Page 12 of 17... - Page 13 Motor/pump 150-07 150-08 150-09 150-10 150-11 150-07 150-230V-400 150-09 150-10 150-11 Article no. 150-07 Pump base Article no. 150-230V-400 230 Volt motor Article no. 150-09 Hose connection, pressure side Article no. 150-10 Pump Article no. 150-11 Hose connection, suction side Page 13 of 17...
- Page 14 Article 150-40, nozzle holder, complete set consisting of: Article 150-45, nozzle holder, T-piece Article 150-46, nozzle holder, elbow fitting 150-44 150-43 150-42 150-12 150-13 150-14 150-15 150-16 150-17 150-18 150-12 150-13 150-14 150-15 150-16 150-17 150-18 Article no. 150-12 Tension spring Article no.
- Page 15 Article 150-06-1 regulating unit 150-20 150-21 150-22 150-19 150-23 150-19 150-21-1 150-32 150-19 150-25 150-21 150-22 150-27 Article no. 150-19 ½“ hose connector Article no. 150-21 ½“ pipe nipple, 100 mm Article no. 150-21-1 ½” pipe nipple, 60 mm Article no. 150-22 ½“...
- Page 16 Article 150-03, DFM 185 flow indicator, complete set 150-24 150-29 150-30 150-26 150-31 150-29 150-28 Article no. 150-24 Upper hose connection including union nut Article no. 150-26 DFM 185 measuring cylinder Article no. 150-28 Lower pressure connection including union nut Article no.
- Page 17 Article 150-41, suction lance, complete set 100-25 100-26 150-37 100-24 100-23 150-33 150-34 150-38 150-35 150-36 Article no. 100-55 Suction filter (articles 100-23, 100-24, 100-25, 100-26) Article no. 100-23 Filter housing Article no. 100-24 Filter insert Article no. 100-25 O-ring, suction filter Article no.
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