Related Manuals for Pkm PRO Jack
Summary of Contents for Pkm PRO Jack
- Page 1 PRO Jack Workshop Manual PRO Jack Workshop Manual [WM]-PKM-PRO-JACK 04/07/2022 Workshop Manual...
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Page 2: Table Of Contents
PRO Jack Workshop Manual Table of contents Chapt I : Disassembly ..........................4 Remove the feet ..............................4 Depressurized the jack ............................4 Remove the pin and the support pin ........................5 Disassemble the handlebar ........................... 5 Empty the oil................................6 Disassemble the body ............................ - Page 3 PRO Jack Workshop Manual Flash the QR code below or follow the link to find out every information available for this product. www.pkm-consulting.com/support/PRO-JACK/ The QR code is also on the product with his serial number. Workshop Manual...
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Page 4: Chapt I : Disassembly
PRO Jack Workshop Manual Chapt I : Disassembly 1. Remove the feet Tighten the jack into the vise, you must use soft jaw to preserve the tube. To remove the feet, use a 8mm hexagonal key and 19 mm wrench or adjustable plier. -
Page 5: Remove The Pin And The Support Pin
PRO Jack Workshop Manual 3. Remove the pin and the support pin Unscrew the low stop of the pin and remove support pin assembly. 4. Disassemble the handlebar Unclip the circlip of the axle of the pump rod and retire the axle. -
Page 6: Empty The Oil
PRO Jack Workshop Manual Repeat this step on the connecting rod. 5. Empty the oil Unscrew the bleed screw and set the hole down to fill out the oil on a recovery tank. Pump the separator piston with his tool OT-EXT-002-A to fill out the oil. -
Page 7: Disassemble The Body
PRO Jack Workshop Manual 6. Disassemble the body Unscrew check valves caps with OT-SER-192-B on the body. Unscrew the tap cap and the pump cap from the body. Disassemble the tap from the body. Workshop Manual... - Page 8 PRO Jack Workshop Manual Unscrew the screw on each side of the pump rod. Disassemble the pump from the body. Unscrew the piston from the tube. Workshop Manual...
- Page 9 PRO Jack Workshop Manual Unscrew the lock nut to free the tube and then unscrew the tube from the body. Take of the rod from the tube by the body side. Remove the circlip and take of the separator piston from the body. Screw OT-EXT-002-A into the separator piston to get it out.
- Page 10 PRO Jack Workshop Manual Remove all the seal and ring to change them. Clean all the parts in a washing machine. Workshop Manual...
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Page 11: Chapt Ii : Assembly
PRO Jack Workshop Manual Chapt II : Assembly For the assembly all seals bore must be greased. Follow the parts list to use the right tool, with the right torque and Loctite for all parts. To purge your jack correctly you must use an automatic bleeding machine. - Page 12 PRO Jack Workshop Manual b) Pump Piston : Insert the X-ring JS0079 with backup ring JS0068 on each side. Replace the piston band PK-BAN-034-A c) Pump rod Insert the washer JA-RON-003-A on the rod. Workshop Manual...
- Page 13 PRO Jack Workshop Manual - Press the rod assembly into the previously cap. - Lock the rod assembly into OT-MOR-029-A - Screw the piston JA-PIS-005-A on the rod with Loctite 243 at 8N.m. d) The tap On the cap JA-BOU-018-A insert J01400200N and (N) O-ring.
- Page 14 PRO Jack Workshop Manual e) The separator piston Insert the O-ring J05400500N around the separator piston. f) Tube Insert, in this exact order JA-RON-001-A, JS0069, JS0074, JA-RON-004-A into the tube and grease them. Then clip the circlip PK-JNC-061-A and finally insert the wiper seal JS0076.
- Page 15 PRO Jack Workshop Manual g) Rod piston Install piston band PK-BAN-035-A, back-up ring JS0071 and O-ring J02400400N onto the piston JA-PIS-001-D. Workshop Manual...
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Page 16: Separator Piston
PRO Jack Workshop Manual 2. Separator piston Grease the piston JA-PIS-004-C with his seal and set it into the body greased too. Do not forget the circlips PK-JNC-095-A before purge. 3. Body Screw the two CHC050N005E109 screw with their copper seal JC0002 with Loctite 577 at 8N.m. - Page 17 PRO Jack Workshop Manual Set the pump rod into the body after greasing it. Screw the cap JA-BOU-016-A into the body at 20N.m with OT-CLE-003-B. Set the tap assembly into the body. Screw the cap JA-BOU-018-A tap into the body with Loctite 243 at 20N.m TOOOl.
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Page 18: Rod And Tube
PRO Jack Workshop Manual Screw all the cap JA-BOU-001-D and JA-BOU-008-A with OT-SER-192-B at 20N.m. 5. Rod and tube Insert the rod into the tube through the body side with OT-CON-015-A. Push with OT-SER-019-A. Workshop Manual... - Page 19 PRO Jack Workshop Manual Screw the tube into the body until the end of the thread with Loctite 243. Unscrew the tube to align the pin with the bleeding screw. Lock the locknut JA-ECR-001-B to the body with Loctite 243 at 35N.m with OT-SER-193-A.
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Page 20: Pin
PRO Jack Workshop Manual 6. Pin Insert the pin subset on the tube and screw the low stop screw CHC040N006E109 with Loctite 243 at 6N.m. 7. Pressurize Pressurize the jack through the bottom of the rod with a needle at 20bar and tight up the screw BHC040N006E1409 with his O-ring J00450150N. -
Page 21: Feet
PRO Jack Workshop Manual 8. Feet Screw the feet JA-PIE-005-A to the rod with screw JA-VIS-005-A and his the washer RA100AD with Loctite 243 at 20N.m. 9. Handlebar Set the handlebar with axles JA-AXE-001-B and circlips PK-JNC-103-A. Workshop Manual... -
Page 22: Purge
PRO Jack Workshop Manual Purge Remove the bleed screw and screw an M5 fitting with triangular groove sealing. Unlock the tap from a ½ turn. The name of the program must be “shock with separating piston”. Workshop Manual... - Page 23 PRO Jack Workshop Manual a) 1 Cycle Inspiration mode : Do not do anything, let the machine works. Pressure mode : Open the tap, action the handlebar 3 times slowly on the way on and the way out. Close the tap and do some round trip slowly. When the rod is fully out, open slowly the tap and let the rod went back to the end.
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Page 24: Body Cap
PRO Jack Workshop Manual 11. Body Cap You can finally lock the body cap JA-BOU-015-B with HC030N003E109B. The jack is ready to be tried. Lock the jack between a scale and a fixed metal beam. Pump the jack until 700kg appears in the scale. Let the jack for 1hour and check, if the weight is the same, the jack is ready to be packed on a race car. -
Page 25: Chapt Iii : Services
PRO Jack Workshop Manual Chapt III : Services To keep your jack working well, you must do recommended services by PKM Consulting every 6 month for a normal use or 3 months for intensive use. PKM Consulting 428, Avenue de Copenhague 83870 Signes, France 0033494903487 or contact@pkm-consulting.com... -
Page 26: Chapt V : Notes
PRO Jack Workshop Manual Chapt V : Notes …………………………………………..………………… ………………………..…………………………………… ……..…………………………………………..………… ………………………………..…………………………… ……………..…………………………………………..… ………………………………………..…………………… ……………………..……………………………………… …..…………………………………………..…………… ……………………………..…………..………………… ………………………………..…………………………… ……………………..……………………………………… …………..…………………………………………………. …………..…………………………………………………. …………..…………………………………………………. …………..…………………………………………………. Workshop Manual...
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