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Summary of Contents for Evident OmniScan X3
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DMTA-20102-01EN — Rev. 7 October 2022 This instruction manual contains essential information on how to use this Evident product safely and effectively. Before using this product, thoroughly review this instruction manual. Use the product as instructed. Keep this instruction manual in a safe, accessible location.
DMTA-20102-01EN, Rev. 7, October 2022 Table of Contents List of Abbreviations ..................7 Important Information — Please Read Before Use ........9 Intended Use .......................... 9 Instruction Manual ........................ 9 Device Compatibility ......................10 Repair and Modification ..................... 10 Safety Symbols ........................10 Safety Signal Words ......................
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2.11 Harness Anchor Points ..................... 36 2.12 Special-Purpose Side Door ..................37 3. Basic Operation ..................41 Turning On and Off the OmniScan X3 ..............41 Activating the Automatic Start-Up Mode .............. 42 Operating on AC Power ................... 43 Lithium-Ion Battery ....................44 3.4.1...
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Alarm and I/O Connector ..................71 7. Connection to a PC with WeldSight Remote Connect ......75 Launching WeldSight Remote Connect ..............75 Connecting the OmniScan X3 to WeldSight ............79 Appendix: Accessories and Spare Parts ............83 List of Figures ....................87 List of Tables .....................
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DMTA-20102-01EN, Rev. 7, October 2022 Table of Contents...
DMTA-20102-01EN, Rev. 7, October 2022 List of Abbreviations alternating current Acoustic Influence Map clock direct current direction EFUP environment-friendly use period Full Matrix Capture Global Positioning System input/output local area network liquid crystal display not applicable part number phased array relative humidity SDHC Secure Digital High Capacity...
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DMTA-20102-01EN, Rev. 7, October 2022 List of Abbreviations...
The OmniScan X3 is designed to perform nondestructive inspections on industrial and commercial materials. WARNING Do not use the OmniScan X3 for any purpose other than its intended use. It must never be used to inspect or examine human or animal body parts. Instruction Manual This instruction manual contains essential information on how to use this product safely and effectively.
DMTA-20102-01EN, Rev. 7, October 2022 Device Compatibility Only use this device with the approved ancillary equipment provided by Evident. Equipment provided by Evident and approved for use with this device is described later in this manual. CAUTION Always use equipment and accessories that meet Evident specifications. Using incompatible equipment could cause equipment malfunction and/or damage, or human injury.
DMTA-20102-01EN, Rev. 7, October 2022 High voltage warning symbol This symbol is used to alert the user to potential electric shock hazards greater than 1000 volts. All safety messages that follow this symbol shall be obeyed to avoid possible harm. Safety Signal Words The following safety symbols might appear in the documentation of the device: DANGER...
DMTA-20102-01EN, Rev. 7, October 2022 Note Signal Words The following note signal words could appear in the documentation of the device: IMPORTANT The IMPORTANT signal word calls attention to a note that provides important information, or information essential to the completion of a task. NOTE The NOTE signal word calls attention to an operating procedure, practice, or the like, which requires special attention.
Service instructions, when applicable, are for trained service personnel. To avoid the risk of electric shock, do not perform any work on the device unless qualified to do so. For any problem or question regarding this device, contact Evident or an authorized Evident representative.
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40 % and 80 % capacity before storing them. • During storage, keep the battery charge between 40 % and 80 %. • Do not leave batteries in the OmniScan X3 unit during device storage. Important Information — Please Read Before Use...
Evident. Contact your local Evident representative or material disposal professionals. Equipment Disposal Before disposing of the OmniScan X3, check your local laws, rules, and regulations, and follow them accordingly. BC (Battery Charger - California, USA Community) The BC marking indicates that this product has been tested and...
Electronic Equipment (WEEE), this symbol indicates that the product must not be disposed of as unsorted municipal waste, but should be collected separately. Refer to your local Evident distributor for return and/or collection systems available in your country. Important Information — Please Read Before Use...
The EFUP for the OmniScan X3 has been determined to be 15 years. Note: The Environment-Friendly Use Period (EFUP) is not meant to be interpreted as the period assuring functionality and product performance.
This equipment generates and uses radio-frequency energy and, if not installed and used properly (that is, in strict accordance with the manufacturer’s instructions), may cause interference. The OmniScan X3 has been tested and found to comply with the limits for an industrial device in accordance with the specifications of the EMC directive.
FCC Supplier’s Declaration of Conformity Hereby declares that the product, Product name: OmniScan X3 Model: OmniScan X3-MR/OmniScan X3-CW Conforms to the following specifications: FCC Part 15, Subpart B, Section 15.107 and Section 15.109.
Retain packing materials, waybills, and other shipping documentation needed in order to file a damage claim. After notifying the carrier, contact Evident for assistance with the damage claim and equipment replacement, if necessary.
After-Sales Service. To locate the nearest service center, visit the Service Centers page on the Evident Scientific Web site. Important Information — Please Read Before Use...
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DMTA-20102-01EN, Rev. 7, October 2022 Important Information — Please Read Before Use...
The OmniScan X3 phased array flaw detector offers technical advancements to further enhance inspection capabilities in many specialized applications. The OmniScan X3 and OmniScan X3 64 phased array flaw detector hereinafter called OmniScan X3 unless otherwise specified. NOTE Refer to the OmniScan MXU Software User’s Manual for information on software...
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DMTA-20102-01EN, Rev. 7, October 2022 Introduction...
USB key loaded with latest OmniPC 5.x software revision and user’s manuals. Includes: — Instrument software — OmniScan X3 and OmniScan X3 64 Getting Started Guide — OmniScan X3 and OmniScan X3 64 User’s Manual — OmniScan MXU Software User’s Manual NOTE For examples of typical accessories with part numbers, see “Accessories and Spare...
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DMTA-20102-01EN, Rev. 7, October 2022 Chapter 1...
DMTA-20102-01EN, Rev. 7, October 2022 2. Overview The front panel of the OmniScan X3 flaw detector contains the main controls, keys, and indicators (Figure 2-1 on page 27). Alarm indicator Display touch screen lights Help key Main controls: Accept key, Cancel key,...
User’s Manual for advanced operating instructions for the touch screen. Main Controls The three main controls shown in Table 1 on page 28 enable full operation of the OmniScan MXU software. Table 1 Main controls for OmniScan X3 flaw detector Image Name Description...
DMTA-20102-01EN, Rev. 7, October 2022 Power Key The Power key ( ) is used to start or shut down the OmniScan X3 flaw detector. The indicator light on the key provides power status information (see “Power Indicator Light” on page 29). Help Key ...
The acquisition indicator light is located on the Pause key ( ). The color of this light indicates the operating mode of the OmniScan X3 flaw detector (Table 3 on page 30). Table 3 Acquisition indicator light statuses Inspection mode...
DMTA-20102-01EN, Rev. 7, October 2022 Left Side Panel The left side panel of the OmniScan X3 flaw detector (Figure 2-2 on page 31) has a door that provides access to the batteries, memory card, and various input and output ports.
Figure 2-3 Push the cover (left) and pull out the hidden USB 2.0 port (right) Right Side Panel The right side panel of the OmniScan X3 flaw detector (Figure 2-4 on page 33) contains the DC power adaptor plug, which is protected by a flexible cap. The plug is used to connect an external DC power adaptor to the OmniScan X3.
OmniScan X3 flaw detector. CAUTION To avoid the risk of equipment malfunction or damage, use only compatible Evident probes. The top panel of the OmniScan X3 contains several types of connectors, as shown in Figure 2-5 on page 34. Overview...
Handle for carrying the OmniScan X3 flaw detector Figure 2-5 Top panel of the OmniScan X3 UT transmission and reception connector: P1 and P2 LEMO connector used for the transmission of ultrasonic signals when using the pitch-catch inspection technique. When in pulse/echo P1 and P2 are used to transmit and receive ultrasonic signals.
Do not cover the rear of the OmniScan X3 flaw detector with any object or place it against a surface, which could reduce the movement of air over the heat sink or block the cooling fan.
Figure 2-7 Rear panel of the OmniScan X3 CAUTION • To prevent the OmniScan X3 from falling over when propped up on a desktop or similar flat surface, you must make sure the support stand is opened to the middle detent position.
NOTE The special-purpose door offers reasonable protection from objects entering the OmniScan X3 but offers only minimal protection from rain or water. To use the OmniScan X3 into wet or extreme conditions, Evident recommends using the standard (sealed) door that is included with each OmniScan X3.
To assemble the optional special-purpose door, you will need a Phillips screwdriver. To assemble the door Open the compartment door on the left side panel of the OmniScan X3 and, using a Phillips screwdriver, unscrew the four screws and remove the compartment door (Figure 2-9 on page 38).
DMTA-20102-01EN, Rev. 7, October 2022 Figure 2-11 Sliding the door over the aligned cables Lock the special-purpose door safely in place (Figure 2-12 on page 40). Overview...
OmniScan X3 flaw detector. Turning On and Off the OmniScan X3 This section explains how to turn on and off the OmniScan X3 flaw detector. The OmniScan MXU software shuts down automatically when you turn off the OmniScan X3 flaw detector.
OmniScan X3 flaw detector. IMPORTANT If the OmniScan X3 does not react after a short press of the Power key (or after selecting Shut Down), press and hold the Power key for at least five seconds. This initiates a power-down sequence. However, your setup will NOT be saved with this method.
DMTA-20102-01EN, Rev. 7, October 2022 Operating on AC Power You can operate the OmniScan X3 flaw detector on AC power using the DC power adaptor (P/N: OMNI-A-AC [U8767093]). The OMNI-A-AC has a universal AC power input, which operates with any line voltage from 100 VAC to 120 VAC or from 200 VAC to 240 VAC, and at 50 Hz to 60 Hz line frequency.
OmniScan X3, as long as it remains connected to another valid power source (DC power adaptor). The OmniScan X3 also includes a lithium coin battery that does not need to be removed or replaced by the user. The coin battery maintains the instrument’s real- time clock.
(the maximum OmniScan X3 operating temperature). NOTE If you attempt to turn on the OmniScan X3 with one or two batteries that are too low for operation, the power indicator light blinks red rapidly for about three seconds. Replace the battery or batteries, or plug in the DC power adaptor to operate the OmniScan X3.
DMTA-20102-01EN, Rev. 7, October 2022 Missing or incorrectly installed battery Fully charged (disconnected from DC power adaptor) Battery level (combined remaining charge percentage) Level increments in 10 % steps (0–100 %) Charging (interior blinking) with percentage of charge attained Fully charged (connected to DC power adaptor) Too hot to charge Too hot to operate, or critical temperature (rapid blinking) Figure 3-2 Battery indicator variations...
Close the battery compartment door. Make sure that both latches lock when the door is closed. The battery is recharged inside the OmniScan X3 flaw detector when it is connected to a DC power adaptor. Connecting the adaptor automatically starts the recharging process.
IMPORTANT The lithium-ion batteries are not fully charged when the OmniScan X3 is shipped. You must charge the batteries for two to three hours before using the battery power to operate the OmniScan X3.
“To extend the life of batteries” on page 50. If you do not plan to use the OmniScan X3 on battery power within three or more weeks, charge the battery to between 40 % and 80 % capacity (three or four bars on the charge indicator on the battery), and then remove and store the battery in a clean, cool, and dry place.
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DMTA-20102-01EN, Rev. 7, October 2022 NOTE Even when the OmniScan X3 is turned off and unplugged, it draws a small amount of power from the battery, which could completely discharge the battery in about 3 months at room temperature (25 °C [77 °F]).
Do not expose a battery to moisture or rain; doing so could cause an electric shock. • Only use the OmniScan X3 flaw detector or an external battery charger approved by Evident to charge the battery. • Do not recharge a battery unless the indicators light up when the capacity check button on the battery is pressed.
(location) of the instrument. The GPS is automatically activated when the OmniScan X3 is turned on. After the OmniScan X3 is turned on, there may be a delay of up to two minutes before it is able to obtain the coordinates.
4.2.1 Cleaning the Casing To clean the casing Make sure that the OmniScan X3 flaw detector is turned off and the power cord is disconnected. Disconnect all cables and connectors, and make sure that all external ports and connectors (including PA probe connector) on the OmniScan X3 have been covered with their caps.
4.2.3 Cleaning or Changing the Fan If the cooling fan is dirty or functioning incorrectly, the OmniScan X3 flaw detector may overheat. To clean or change the fan Check for presence of dust or dirt in the fan openings and carefully blow it away...
DMTA-20102-01EN, Rev. 7, October 2022 Cable hole to avoid (behind cover, which is removed from this illustration to better show the hole’s location) Figure 4-1 Interior of cooling fan enclosure (cover removed to show cable hole) If it is difficult to clean from the exterior of the enclosure or if the fan appears to need servicing, remove the fan cover—and, if necessary, the fan—and carefully clean the part surfaces as required (Figure 4-2 on page 56).
DMTA-20102-01EN, Rev. 7, October 2022 Fan P/N: OMNIX3-SP-FAN (Q8301490) Four screws on fan Note: Use a Phillips #1 screwdriver for all screws. Four screws on cover Figure 4-2 Assembly of fan and cover parts Use a flathead screwdriver to pull up the tab, and then disconnect the cable.
Table 4 on page 58 lists some problems that may arise during operation, and it provides possible causes and suggested solutions. It is presumed that the OmniScan X3 flaw detector has not been modified and that all cables and connectors used are those provided and documented by Evident.
DC power Check that the DC power adaptor is connected to flaw detector connection both the OmniScan X3 and a power outlet with the does not start proper voltage. Only use the adaptor supplied with the OmniScan X3. Battery connection...
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(Recalibrate button), according to the instructions in “Storing Batteries and Extending Life” on page 49. Although the OmniScan X3 lithium-ion battery does not suffer from the “memory effect” commonly affecting other battery types, it should be reconditioned for optimum efficiency.
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DMTA-20102-01EN, Rev. 7, October 2022 Chapter 4...
DMTA-20102-01EN, Rev. 7, October 2022 5. Specifications This chapter covers the OmniScan X3 flaw detector’s general specifications, as well as the acoustic, acquisition, and data specifications of the acquisition connectors. General Specifications The general specifications are provided in Table 5 on page 61.
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DMTA-20102-01EN, Rev. 7, October 2022 Table 5 OmniScan X3 general specifications (continued) Sinusoidal vibration (loose Standard MIL-STD 810G Method 514.6 Procedure II, cargo test) Category 5 Mechanical shock Modified MIL-STD 810G Method 516.6 Procedure I: acceleration of 15 g (0.5 oz.) instead for a duration of 11 ms Transit drop Standard MIL-STD 810G Method 516.6 Procedure IV, Table...
Table 5 OmniScan X3 general specifications (continued) Maximum data file size 25 GB Onboard storage SSD drive, 64 GB total (OmniScan X3) or 1 TB total (OmniScan X3 64) I/O ports USB ports Two USB 2.0 ports (one hidden behind battery) One USB 3.0 port...
DMTA-20102-01EN, Rev. 7, October 2022 Warning symbols UT connectors PA connector Figure 5-1 Acquisition connectors When the UT channel is the only channel used, place the PA connector cap over the PA connector to protect it against dirt and water. NOTE Before using a phased array probe that is not equipped with a latching PA connector (shown in Figure 2-6 on page 35), remove the anchor base, which is secured by two...
0.25 MHz to 28.5 MHz NOTE When the UT channel is used in pulse-echo mode, pulses occur on both the P1 and R1 connectors. When pulse-echo mode is selected, Evident recommends using only one probe on the P1 connector. Table 7 Acoustic specifications—PA channel...
DMTA-20102-01EN, Rev. 7, October 2022 Table 7 Acoustic specifications—PA channel (continued) Gain range 0 dB to 80 dB; maximum input signal 0 dB to 80 dB; maximum input signal 800 mVp-p (full-screen height). 900 mVp-p (full-screen height). Input 57 Ω ±10 % at 9 MHz in pulse-echo 120 Ω...
WARNING Always use equipment and accessories that meet Evident specifications. Using incompatible equipment can result in a malfunction, equipment damage, or human injury. This chapter provides technical descriptions for the following two OmniScan X3 connectors: • Scanner encoder connector •...
DMTA-20102-01EN, Rev. 7, October 2022 Figure 6-2 Alarm and I/O LEMO connector (contact view) Table 11 Pinout for the Alarm and I/O connector Signal Description Current Level Alarm output 1. Disabled on ±20 mA reset, and is at 0 V. When active, it is at 5 V.
DMTA-20102-01EN, Rev. 7, October 2022 Table 11 Pinout for the Alarm and I/O connector (continued) Signal Description Current Level 12 V 12 V external power supply 12 V – Ground Shared with Encoder connector. NC = Not connected. NU = Not used at time of writing of this manual revision. However, pin could be used for accessories detection.
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DMTA-20102-01EN, Rev. 7, October 2022 Chapter 6...
DMTA-20102-01EN, Rev. 7, October 2022 7. Connection to a PC with WeldSight Remote Connect This chapter describes how to connect an OmniScan X3 flaw detector to a PC (WeldSight Remote Connect). Launching WeldSight Remote Connect To do before the first launch Install WeldSight on your computer if it is not already done.
The IP address can be different than the one suggested, but it must be on the same subnetwork than the OmniScan X3. The default IP address of the instrument is 192.168.0.2, but if you need to use a different subnet, change it in the WeldSight Remote Connect application, in your network card settings, as well as in WeldSight (instrument settings).
DMTA-20102-01EN, Rev. 7, October 2022 ○ On the Advanced tab, under Properties select Jumbo Packet or Jumbo Frames and then under Value change the value to 9014 Bytes (Figure 7-2 on page 77). Figure 7-2 Jumbo Packet setting ○ On the Advanced tab under Properties, select Speed & Duplex and then under Value, change the value to 1.0 Gpbs Full Duplex or Auto- Negotiation (Figure 7-3 on page 78).
DMTA-20102-01EN, Rev. 7, October 2022 Figure 7-3 Speed & Duplex setting On your PC, open WeldSight and double-click on the PC icon (Figure 7-4 on page 79) located in the right bottom corner of the screen. Click Advanced Settings, and make sure that: ○...
Connecting the OmniScan X3 to WeldSight To connect the OmniScan X3 to WeldSight Boot the OmniScan X3. Connect an Ethernet cable between your PC and the OmniScan X3. The cable must be minimally a CAT 5e. Connection to a PC with WeldSight Remote Connect...
Launch the WeldSight Remote Connect application on the OmniScan X3. The status in WeldSight Remote Connect should go from Not Ready to Ready when the OmniScan X3 detects a valid connection with the PC (Figure 7-5 on page 80). Figure 7-5 Connection status — Ready Launch WeldSight on the PC.
DMTA-20102-01EN, Rev. 7, October 2022 Figure 7-6 Connection status — Connected The PC icon in the right bottom of the screen of WeldSight should have a green checkmark Connection to a PC with WeldSight Remote Connect...
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DMTA-20102-01EN, Rev. 7, October 2022 Chapter 7...
Table 13 on page 84 and lists some typical accessories that are compatible with the OmniScan X3 flaw detector. However, this is not a complete list; compatible accessories are not limited to the items listed here. Table 14 on page 85 lists the OmniScan X3 spare parts.
ES BeamTool). DOES NOT include a dedicated analysis key. NO replacement keys are available if lost. OMNI-A-X3- Q1000230 OmniScan X3 series special purpose side door upgrade kit SPDOOR – allows cables to be used when the door is closed. Includes: (1 ea.) OmniScan X3 series special purpose protective side door with room for accessories, (1 ea.) USB...
0202: UT connectors configuration • OM: OmniScan connectors OMNI-A2-ADP20 U8775201 Cable with scanner encoder adaptor to connect scanner encoder cables with DE15 connector to OmniScan X3 flaw detector, which has a LEMO scanner encoder connector. Table 14 Spare parts Spare part Part order...
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Q8301494 Kit of connector caps, including screws and washers (does not include PA connector cap) PAPROBE-A-BASECAP U8100138 PA probe connector cap OMNIX3-SP-HANDLE Q8301495 Handle for carrying the OmniScan X3 OMNI-A-WIRELESS-NA Q7670059 LM Technologies LM808-0407 Wireless LAN USB adaptor for U.S.A. and Canada OMNI-A-WIRELESS-INTL Q7670060 LM Technologies LM808-0406 Wireless LAN USB adaptor for other countries than U.S.A.
DMTA-20102-01EN, Rev. 7, October 2022 List of Figures Figure 2-1 Front panel controls of the OmniScan X3 ............27 Figure 2-2 Left side panel of the OmniScan X3 ..............31 Figure 2-3 Push the cover (left) and pull out the hidden USB 2.0 port (right) ..... 32 Figure 2-4 Right side panel of the OmniScan X3 .............
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DMTA-20102-01EN, Rev. 7, October 2022 List of Figures...
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