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etp BD-10A Instructions Manual

etp BD-10A Instructions Manual

High frequency generator

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4642 N. RAVENSWOOD, CHICAGO, ILLINOIS 60640-4510
TELEPHONE: 1-773-561-2349
FAX: 1-773-561-3130
Model BD-10A /BD-10AS HIGH FREQUENCY GENERATOR
PRODUCT NUMBER 11011 / 11031
INSTRUCTIONS
DESCRIPTION.
The Model BD-10A and BD-10AS are hand-held units which
generate a high voltage at a high frequency. It is intended for intermittent use,
no more than 10 minutes at a time. It has an output of between 20,000 to
45,000 volts, at a frequency of approximately 500 kHz. When properly adjusted,
when the electrode is held within ¼ to 1 in. (6 to 25 mm) from a metal object, a
spark will jump to the metal. Current output of the spark is about 1 mA.
The Model BD-10AS (illustrated above) has a button on the side, which when
pressed turns on the high voltage side of the coil. When it is depressed, the high
voltage is turned off. The Model BD-10A does not have this feature.
Both models are a variation of the tesla coil. They have a primary coil which
produces an output voltage of about 1200 V at the input line frequency, 50 or 60
Hz. This output voltage is interrupted by a vibrating contact, energized by this
coil at twice the line frequency. The output voltage of this primary coil is
connected to capacitors, which are then discharged into a high voltage coil.
The capacitance, resistance and inductance of this circuit is designed to oscillate,
or ring, at a very high frequency, in this case 500 kHz. The output of this high
voltage coil is adjustable by varying the distance of the vibrating contacts, which
is user adjustable, by means of a knob on the end of the unit.
Applications include pinhole leak detection, as in the linings of tanks and other
similar metal objects, and in plastic welds, where a test metal backing is applied.
Other applications include ionizing a gas inside a lamp, neon sign, double-pane
insulated window, pharmaceutical vial, or similar glass vessel where a deep
vacuum is contained.
03/11

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Summary of Contents for etp BD-10A

  • Page 1 When it is depressed, the high voltage is turned off. The Model BD-10A does not have this feature. Both models are a variation of the tesla coil. They have a primary coil which produces an output voltage of about 1200 V at the input line frequency, 50 or 60 Hz.
  • Page 2: Operation

    12421 Brush Electrode, 8 in. Wide These electrodes, plus the 12101 Standard Tip, are the only factory approved electrodes for the Model BD-10A/BD-10AS. No other electrodes should be used. After the electrode is inserted, plug the power line cord into its matching receptacle, providing the proper voltage for the unit, either 115 V or 230 V.
  • Page 3 Use of a power strip with ON / OFF Switch is recommended. If the output level of the Model BD-10A/BD-10AS is required to be verified when this instrument is in use, check the output with a Model 12701 Peak Voltage Calibrator, shown below.
  • Page 4 If the unit is then held vertically upward, the gap distance decreases, making the connection again between the contacts. For example, if the Model BD-10A/AS was set for an output voltage near the low range of operation, at the horizontal position, it might have an output of 23 kV, but be intermittent, cutting out on occasion, if held with the switch pointing down, and continuous if the switch was held upright.
  • Page 5 SAFETY PRECAUTIONS. It is used in industrial applications for pinhole leak detection, and to ionize a gas inside a lamp, neon sign, vial or similar device to determine whether a good vacuum is being held inside the device. It is also used as a lamp starter, principally in printing industry. Only factory approved electrodes should be used.
  • Page 6 Troubleshooting: Observe the adjusting screw for worn threads. Replace if this is observed. Note that on Model BD-10A (unit without switch), some customers incorrectly use the adjusting knob as an “ON/OFF” switch. This practice prematurely wears out the threads. Customers must be warned not to do this, but do use a power strip or similar device to turn the unit on and off.
  • Page 7 Use a multimeter to check the power cord for any broken wires. Replace if it is found that the customer has used tape to cover frayed insulation. Check the magnet coil for broken wire leads. Use an ohmmeter to measure the resistance of the magnet coil.
  • Page 8 Part Number Description 12101 Electrode Tip 002-0005-1 Nut, 10-32, Hex, for Electrode Socket 011-0008-1 Magnet Coil, Model BD-10A, 115 V 011-0009-1 Magnet Coil, Model BD-10AV, 230 V 011-0010-1 Magnet Coil, Model BD-10AS, 115 V 011-0011-1 Magnet Coil, Model BD-10ASV, 230 V 011-0018-1 Magnet Coil, w/Capacitor &...

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