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Vane Axial Fan
Installation and Operation
Model #:
Owner's Manual
PNEG-010
Date: 02-11-09
PNEG-010

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Summary of Contents for GSI Group PNEG-010

  • Page 1 Vane Axial Fan Installation and Operation Model #: Owner’s Manual PNEG-010 Date: 02-11-09 PNEG-010...
  • Page 2 Record in the space provided below the Model # and Serial # of this product. These numbers are found on the Model and Serial Tags located on the outside of the unit. Model #: ___________________________________________ Serial #: ___________________________________________ Keep these numbers for future reference. PNEG-010 Vane Axial Fan...
  • Page 3: Table Of Contents

    3, 7, 10 and 15 HP 3 Phase 460 Volt Wiring Diagrams and Parts ..........40 3 Phase 575 Volt Schematic ......................43 3, 7, 10 and 15 HP 3 Phase 575 Volt Wiring Diagrams and Parts ..........44 Chapter 11 Warranty ............................47 PNEG-010 Vane Axial Fan...
  • Page 4: Chapter 1 Safety

    CAUTION used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage. NOTE indicates information about the equipment that you should pay special attention. PNEG-010 Vane Axial Fan...
  • Page 5: Safety Instructions

    Install and Operate Gas-Fired Equipment Properly Fuel supply should be installed by a qualified gas technician and must meet local and state codes for gaseous fuel supplies. Disconnect and lock out all fuel sources before servicing equipment. Explosive Gases PNEG-010 Vane Axial Fan...
  • Page 6 A respirator may be needed to prevent breathing potentially toxic fumes and dust. Hard Hat Wear hard hat to help protect your head. Wear appropriate fall protection equipment when working at elevations greater than six feet (6'). Fall Protection PNEG-010 Vane Axial Fan...
  • Page 7: Chapter 2 Decals

    Use positive aeration system. Make sure all roof vents are open and unobstructed. Start roof fans when supply fans are started. Do not operate when conditions exist that may cause roof vent icing. DC-969 PNEG-010 Vane Axial Fan...
  • Page 8: Safety Alert Decals

    2. Decals Safety Alert Decals WARNING Stay clear of rotating blade. Blade could start automatically. Can cause serious injury. Disconnect power before servicing. DC-1225 PNEG-010 Vane Axial Fan...
  • Page 9 2. Decals PNEG-010 Vane Axial Fan...
  • Page 10: Chapter 3 Installation Instructions

    A = 44'' for fans with heaters TR-6918 and TR-6919 A = 32" for fans without heaters A = 56" for fans with heaters TR-7048 A = 45" for fans without heaters A = 69" for fans with heaters Figure 3A PNEG-010 Vane Axial Fan...
  • Page 11: Chapter 4 Fan Installation

    It is the customer’s responsibility to provide a fused disconnect and motor overload protection. These must be properly sized and connected to allow proper motor operation. Failure to provide these components could cause severe motor damage and void the manufacturer’s warranty. PNEG-010 Vane Axial Fan...
  • Page 12 3 PH 230V with optional transformer kit L1, L2, L3, G 3 PH 460V/575V L1, L2, L3, G 6. The starter controls require 115 VAC power to operate. On 230 volt 3 phase units, this power is supplied by L1 to neutral. PNEG-010 Vane Axial Fan...
  • Page 13 Use a #6 or approved size bare copper ground wire. Install a 5/8" diameter 8' long copper-clad ground rod, 2' away from the foundation and 1' below the surface of the ground or in accordance with local requirements. Figure 4A PNEG-010 Vane Axial Fan...
  • Page 14: Machine To Earth Ground

    7. Ground wire must not have any breaks or splices. Insulated wire is not recommended for grounding. Dig a hole large enough to hold 1 or 2 gallons of water. Work the ground rod into the earth until it is completely in the ground. Figure 4B PNEG-010 Vane Axial Fan...
  • Page 15: Chapter 5 Fan Specifications

    24-1/4" 26-5/16" 28-1/4" C (CL to bottom of leg) 7-9/16" 7-9/16" 10-7/8" 11-7/8" 15-7/16" 16-7/8" 18-1/8" D (Length) 16-1/8" 16-1/8" 16-3/16" 17/20" 24" 24" 24" 26-3/4" 26-3/4" NOTE: All dimensions in inches. Figure 5A Fan Dimensions PNEG-010 Vane Axial Fan...
  • Page 16 Minimum Wire Size Copper Wire Copper Wire 50' Run 100' Run 200' Run 300' Run Minimum Wire Size Aluminum Wire Aluminum Wire 50' Run 100' Run 200' Run 300' Run Fuse Size (slow blow) Breaker Size PNEG-010 Vane Axial Fan...
  • Page 17 Minimum Wire Size Copper Wire Copper Wire 50' Run 100' Run 200' Run 300' Run Minimum Wire Size Aluminum Wire Aluminum Wire 50' Run 100' Run 200' Run 300' Run Fuse Size (slow blow) Breaker Size PNEG-010 Vane Axial Fan...
  • Page 18: Chapter 6 Fan Operation

    (See Chart on Page 19.) It is recommended that the grain be kept cool (avoid freezing as freezing can reduce quality). Grain should be cooled through the fall and winter, warmed in the spring and summer. PNEG-010 Vane Axial Fan...
  • Page 19: Grain Storage

    Approximate Allowable Holding Time for Field-Shelled Corn, to Maintain Grade* Grain Temperature Days Days Days Days Days Days Days Days 40°F 50°F 60°F 70°F 80°F *Allowable holding time for field-shelled corn at various grain temperatures and moisture. PNEG-010 Vane Axial Fan...
  • Page 20: Fan Blade Removal And Installation

    Do not attempt to use these holes for reassembly, as they will not allow the parts to become locked onto the shaft, thereby causing an extremely hazardous operating condition. CLEARANCE HOLES: When reassembling parts, the cap screws must be installed through the UNTAPPED. PNEG-010 Vane Axial Fan...
  • Page 21: Removal

    Page 22 for recommended cap screw tightening torques. DO NOT EXCESSIVELY OVERTIGHTEN THE BUSHING. 6. Turn blade by hand and check it for freedom of rotation and uniform clearance around venturi before reinstalling the fan guard. PNEG-010 Vane Axial Fan...
  • Page 22: Chapter 7 Fan Service

    Reinstall motor mount bolts and washers, and fully tighten them at this time. Reinstall conduit and wires and carefully remake all electrical wiring connections. NOTE: Make sure to install and tighten the blade in accordance with earlier instructions. PNEG-010 Vane Axial Fan...
  • Page 23 Be sure that the grease you are adding to the motor is compatible with the grease already in the motor. With Grease Outlet Plug 1. Clean all grease fittings. 2. Remove grease outlet plug. 3. Add the recommended amount of grease. 4. Re-install grease outlet plug. PNEG-010 Vane Axial Fan...
  • Page 24 Lubrication at beginning of season and then follow the appropriate duty interval above. (idle 6 months) * Clean, little corrosion with 40°C maximum temperature. ** Moderate dirt, corrosion with 50°C maximum temperature. Average hours per month = 730. PNEG-010 Vane Axial Fan...
  • Page 25: Chapter 8 Troubleshooting

    2. Fan has dirt deposit on blade. 2. Clean blade. 3. Motor shaft is bent. 3. Replace motor. 4. Blade not mounted properly on shaft. 4. Mount blade properly on shaft. 5. Blade out of balance. 5. Replace or have blade rebalanced. PNEG-010 Vane Axial Fan...
  • Page 26: Fan Troubleshooting Flow Chart

    8. Troubleshooting Fan Troubleshooting Flow Chart PNEG-010 Vane Axial Fan...
  • Page 27: Chapter 9 Parts List

    F-7177 F-7177 F-7178 Grill Guard S-3611 S-6606 S-6606 Bolt Flanges 5/16"-18 x 3/4" ZN Grade 5 S-845 S-3611 S-3611 Nut Flange Whiz 5/16"-18 ZN YDP S-6606 S-845 S-845 Flat Washer 5/16" USS SAE YDP Grade 2 PNEG-010 Vane Axial Fan...
  • Page 28: 18''-28'' Fan Parts

    F-7093 FH-5646 FH-6965 FH-6967 FH-6967 3 PH Fan Motor PR-331 PR-331 PR-331 PR-331 PR-331 PR-331 Handle PVC Electric FH-6972 FH-6972 FH-7063 FH-7063 FH-7063 FH-7063 Box Assembly F-7316 F-7316 F-7317 Venturi (Yellow) 069-1306-5 069-1306-5 069-1307-3 Venturi (Orange) PNEG-010 Vane Axial Fan...
  • Page 29: Chapter 10 Wiring Diagrams

    7. 3, 7, 10 and 15 HP 3 Phase 460 Volt Wiring Diagrams and Parts 8. 3 Phase 575 Volt Schematic 9. 3, 7, 10 and 15 HP 3 Phase 575 Volt Wiring Diagrams and Parts PNEG-010 Vane Axial Fan...
  • Page 30: Phase Schematic

    10. Wiring Diagrams 1 Phase Schematic PNEG-010 Vane Axial Fan...
  • Page 31: Hp 1 Phase Wiring Diagram And Parts

    Fuse 5 Amp 250V Fast Acting D02-0039 Wire Tie Anchor D03-0247 Wire Tie 5" Panduit #PLT 1.5 M-M E160-1137 Lug Ground, #TA-2 (CSA) 069-1376-8 Control Box Lid - Poly Blank DC-1224 Decal Danger High Voltage (LG) PNEG-010 Vane Axial Fan...
  • Page 32: And 15 Hp 1 Phase Wiring Diagrams And Parts

    10. Wiring Diagrams 3, 7, 10 and 15 HP 1 Phase Wiring Diagrams and Parts CBDF-03-1 CBDF-10-1 CBDF-15-1 CBDF-07-1 PNEG-010 Vane Axial Fan...
  • Page 33 Wire Kit - CF/CHS Fans 1 and E105-1100 E105-1100 3 PH 230V 3 PH 230V FH-6998 Insulator 18 Gauge Crimp Connection FH-6998 Insulator 18 Gauge Crimp Connection TFC-0048 Disconnect 1/4 Insul Fem CSA TFC-0048 Disconnect 1/4 Insul Fem CSA PNEG-010 Vane Axial Fan...
  • Page 34 NOTES PNEG-010 Vane Axial Fan...
  • Page 35: Phase 230 Volt Schematic

    10. Wiring Diagrams 3 Phase 230 Volt Schematic PNEG-010 Vane Axial Fan...
  • Page 36: And 15 Hp 3 Phase 230 Volt Wiring Diagrams And Parts

    10. Wiring Diagrams 3, 7, 10 and 15 HP 3 Phase 230 Volt Wiring Diagrams and Parts CBDF-10-3 CBDF-03-3 CBDF-15-3 CBDF-07-3 PNEG-010 Vane Axial Fan...
  • Page 37 N/S E105-1100 Wire Kit - CF/CHS Fans 1 and 3 PH 230V N/S E105-1100 Wire Kit - CF/CHS Fans 1 and 3 PH 230V N/S FH-6999 Insulator 16 Gauge Crimp Connection N/S FH-6999 Insulator 16 Gauge Crimp Connection N/S FH-6998 Insulator 18 Gauge Crimp Connection PNEG-010 Vane Axial Fan...
  • Page 38 NOTES PNEG-010 Vane Axial Fan...
  • Page 39: Phase 460 Volt Schematic

    10. Wiring Diagrams 3 Phase 460 Volt Schematic PNEG-010 Vane Axial Fan...
  • Page 40: And 15 Hp 3 Phase 460 Volt Wiring Diagrams And Parts

    10. Wiring Diagrams 3, 7, 10 and 15 HP 3 Phase 460 Volt Wiring Diagrams and Parts CBDF-03-4 CBDF-10-4 CBDF-07-4 CBDF-15-4 PNEG-010 Vane Axial Fan...
  • Page 41 Wire Tie 5" Panduit #PLT 1.5 M-M E105-1099 Wire Kit - DF/ILC Fan 3 PH 380/575 E105-1099 Wire Kit - DF/ILC Fan 3 PH 380/575 Insulator 16 Gauge Insul. FH-6999 Crimp Connection Insulator 16 Gauge Insul. FH-6999 Crimp Connection PNEG-010 Vane Axial Fan...
  • Page 42 NOTES PNEG-010 Vane Axial Fan...
  • Page 43: Phase 575 Volt Schematic

    10. Wiring Diagrams 3 Phase 575 Volt Schematic PNEG-010 Vane Axial Fan...
  • Page 44: And 15 Hp 3 Phase 575 Volt Wiring Diagrams And Parts

    10. Wiring Diagrams 3, 7, 10 and 15 HP 3 Phase 575 Volt Wiring Diagrams and Parts CBDF-03-5 CBDF-10-5 CBDF-07-5 CBDF-15-5 PNEG-010 Vane Axial Fan...
  • Page 45 Wire Tie 5" Panduit #PLT 1.5 M-M E105-1099 Wire Kit - DF/ILC Fan 3 PH 380/575 E105-1099 Wire Kit - DF/ILC Fan 3 PH 380/575 Insulator 16 Gauge Insul. Insulator 16 Gauge Insul. FH-6999 FH-6999 Crimp Connection Crimp Connection PNEG-010 Vane Axial Fan...
  • Page 46 NOTES PNEG-010 Vane Axial Fan...
  • Page 47: Chapter 11 Warranty

    Limited Warranty The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials and workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end- user’s sole remedy (and GSI’s only obligation) is to repair or replace, at GSI’s option and expense,...
  • Page 48 Authorities having jurisdiction should be consulted before installations are made. GSI Group 1004 E. Illinois St. Assumption, IL 62510-0020 Phone: 1-217-226-4421 Fax: 1-217-226-4420 www.gsiag.com Copyright © 2009 by GSI Group Printed in the USA...

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