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RoboVent FlexPro Hi-Vacuum Series Owner's Manual & Operating Instructions

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OWNER'S MANUAL & OPERATING INSTRUCTIONS
OWNER'S MANUAL & OPERATING INSTRUCTIONS
FlexPro Hi-Vacuum Series Cartridge Collector
Manufactured by: RoboVent Product Group, Inc., 37900 Mound Rd., Sterling Heights, MI 48310, USA | (888) ROBOVENT | www. robovent.com
Original Instructions
Original Instructions
Model Number: HVE-175-80-1
for Serial No. 27310 and higher
©2020 ROBOVENT PRODUCT GROUP, INC.

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Summary of Contents for RoboVent FlexPro Hi-Vacuum Series

  • Page 1 Original Instructions FlexPro Hi-Vacuum Series Cartridge Collector Model Number: HVE-175-80-1 for Serial No. 27310 and higher Manufactured by: RoboVent Product Group, Inc., 37900 Mound Rd., Sterling Heights, MI 48310, USA | (888) ROBOVENT | www. robovent.com ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 2: Table Of Contents

    Environmental Requirements & Constraints Process for Locating Testing & Commissioning Installation Operating Instructions ePad Operating Instructions 14-18 Preventative Maintenance Replacement Parts Troubleshooting Wiring Diagrams 22-28 OSHA's Hexavalent Chromium Standards 29-30 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 3: Introduction

    Introduction SAFETY SIGNS AND SYMBOLS Thank you for choosing the RoboVent HVE Hi-Vac filtration machine. This high- vacuum unit is designed for industrial environments, collecting both fumes Below are the safety symbols and meanings as used throughout this manual and dust at the source in welding and related processes. The energy-efficient and on the machine itself.
  • Page 4 Follow all regulations applicable to your workplace and usage conditions. Mutagenic, or Reproductively-harmful (CMR) substances. RoboVent or a consultant in your area can assist with compliance. If the intake becomes obstructed, shut the machine down and fix the issue to prevent overheating of the motor and blower.

  • Page 5: Prerequisites For Use

    Changes can be made to setup if machine does not perform as expected. Review "Testing & Commissioning" section If you need assistance with adjustment or setup, please contact RoboVent Customer Service & Tech Support at 888-ROBOVENT. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions...

  • Page 6: Specifications

    24 VDC DATA PLATE INFO Locate the data plate and record model number, serial num- ber and manufacture date here for quick reference. Model No: Serial No: Manufacture Date: FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 7: Dimensions

    Specifications DIMENSIONS DIMENSIONS 31.26 31.26 7.83 17.75 12.60 4.45 13.38 3.12 29.00 13.81 64.12 95.18 32.91 28.18 22.93 31.26 31.26 LEFT SIDE FRONT RIGHT SIDE FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 8: Airflow Schematic

    Particulate is pulsed o filters and falls Contaminated air into the containment area. from process. Spark and large Particulate collects in particle deflector. containment drum to be emptied during routine maintenance. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 9: Components

    Control panel door assembly Control panel Compressed air pulse valve Filter clamp mechanism Cartridge filter Filter door 3-Inch diameter dirty air inlet Hopper 20 Gallon particulate containment drum with latches FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 10: Unpacking & Locating

    Noise The machine is designed in such a way as to offer reduced acoustic sound pressure levels. The machine noise level will vary based on the surrounding environment. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 11: Testing & Commissioning

    Watch that KPI and Total Static Pressure changes on HMI. Once the function has been confirmed, testing and adjustment can be performed as required on VFD (if installed). FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 12: Installation

    94709A418_NEOPRENE 18-8 SS BONDED SEALING WASHER Diagram 1B ANSI B18.2.3.5M - M10 x 1.5 x 30 HVE-175-80-1-CAB PLAIN WASHER BONDED SEALING WASHER 1/2" GASKET HDH-175-80-1 M10 RIVNUT Diagram 1A Diagram 1C FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 13: Operating Instructions

    Simply turn the mode switch to the far right ‘auto’ position and begin weld- ing. The sensor will detect an increase in power drawn by the welder and signal the Spire unit to start. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 14 Fault Status Message box which shows the current Auto Control condition for the Motor overload. Enables RoboVent unit to be turned on or off from a connected machine. VFD Status Message box which shows the current condition of the Variable Frequency Drive (VFD).
  • Page 15 Auto Offline Pulse Cycle (On/Off). Filter Pressure Message box which shows the current status of Filter Pressure in the collector. *Use the Arrow button to change readout from kPa in W.C. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 16 Time: Shows time when alarm was activated. needs to be emptied. State: Shows the current state of the alarm (active, deactivate and acknowledged). FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 17 Pulse Test Momentary contact that energizes pulse valve. Helpful for diagnostics. Shut Down Delay Amount of Time (in minutes) equipment continues to run after the remote start signal ends. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 18 Number of times Unit controls are completely each filter bank is pulsed shutdown. after blower shutdown. Alarm Screen- Blower Overload Electrical power overload Escape; transfers to screen #2. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 19: Preventative Maintenance

    Close filter compartment and start machine again. Record post-cleaning filter differential pressure. If filter differential pressure is 3.5 or higher, it is time to replace your filters. Contact RoboVent at 888.ROBOVENT. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 20: Replacement Parts

    MHG-60 Inlet Filter IL-FLT-2 20 Gallon Drum DR-20 RoboVent Customer Service: For replacement parts, service or to speak to a representative, contact RoboVent at: Phone: 888.ROBOVENT Email: customer.service@robovent.com FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 21: Troubleshooting

    Safe Sensor will go off Blower could be out of balance. If this is the case call 1-888-ROBOVENT and shut down the system. Check for a cartridge filter fire or a hole or for assistance.

  • Page 22: Wiring Diagrams

    Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights, MI 48310 (586) 698-1800 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 23 Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights, MI 48310 (586) 698-1800 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 24 Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights, MI 48310 (586) 698-1800 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 25 Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights, MI 48310 (586) 698-1800 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 26 Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights, MI 48310 (586) 698-1800 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 27 Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights, MI 48310 (586) 698-1800 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 28 Wiring Diagrams RoboVent 37900 Mound Road Sterling Heights, MI 48310 (586) 698-1800 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 29 OSHA-approved state plan. How- OSHA Regional Offices . . . 28 ever, this booklet is not itself a standard or regulation, and it creates no new legal obligations. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 30: Worker Exposure And Health Consequences

    Zinc Chromate Zinc salt, chromium Priming paints for metals, zinc oxide, zinc varnishes and pigments in chromium oxide, aerospace paints. zinc tetraoxychro- mate Adapted from: Meridian Research, 1994. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 31: Exposure Limits

    When monitoring for Cr(VI), employers must use a method of that the worker’s exposure is at or above the Action Level (See monitoring and analysis that provides values within plus or minus FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 32 Information that can serve as objective data includes, but is not FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 33: Regulated Areas

    PEL employers must use engineering and work months, the employer is allowed to use any combination of practice controls to reduce and maintain Cr(VI) exposures to or FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 34: Requirements For Protective Work Clothing And Equipment

    Cr(VI) of the Employers are required to provide and ensure the proper use of potentially harmful effects of Cr(VI) exposure, and that the FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 35: Hygiene Areas And Practices

    Employers are also required to ensure that workers do not enter Surfaces contaminated with Cr(VI) must be cleaned by HEPA- eating and drinking areas wearing protective clothing or equip- filtered vacuuming or other methods that minimize exposure to FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 36: Medical Surveillance

    Workers must be paid for time spent taking medical nation. examinations, including travel time. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 37: Worker Training And Communication

    PLHCP for each medical examination performed. The written information and training sufficient to ensure that workers can medical opinion must be obtained within 30 days of the exam- demonstrate knowledge of: FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 38: Recordkeeping

    Cr(VI), an accurate record of the historical equipment used by the worker; and information from previous monitoring data must be maintained. The record must show: employment-related medical examinations). FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 39: Effective Dates

    Hexavalent Chromium General Industry standard: SRI Consulting. 2008. Chemical Economics Handbook. Inorganic www.osha.gov/pls/oshaweb/owadisp.show_document?p_table= Color Pigments. CEH Marketing Research Report. January 2008, STANDARDS&p_id=13096 pages 575.3002A through 575.3002J. Hexavalent Chromium Shipyard standard: www.osha.gov/pls/oshaweb/owadisp.show_document?p_table= STANDARDS&p_id=13116 FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 40: Osha Assistance

    The Occupational Safety and Health Act of 1970 (OSH Act) encourages states to develop and operate their own job safety and health plans. Twenty-four states, Puerto Rico and the Virgin FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.
  • Page 41 OSHA’s software programs and eTools walk you through challenging safety and health issues and common problems to find the best solutions for your workplace. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

  • Page 42: Osha Regional Offices

    Federal OSHA standards. Note: To get contact information for OSHA Area Offices, OSHA-approved State Plans and OSHA Consultation Projects, please visit us online at www.osha.gov or call us at 1-800-321-0SHA. FlexPro Hi-Vacuum Owner's Manual & Operating Instructions ©2020 ROBOVENT PRODUCT GROUP, INC.

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Hve-175-80-1

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