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SEC SPHMV User Manual

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高压固态软起动装置说明书
User's Manual For High Voltage Solid Soft Starter
高压固态软起动装置说明书
说
明
书
型号：SPHMV
襄阳赛克斯电气股份有限公司

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  • Page 1 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 高压固态软起动装置说明书 说 明 书 型号：SPHMV 襄阳赛克斯电气股份有限公司...
  • Page 2 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter  请仔细阅读说明手册，理解各项内容，以便能正确的 安装、电路连接、运行操作和保养维护等。  本产品技术规范可能发生变化，恕不另行通知。  本说明手册应一直保存到本产品报废时为止。  本说明手册应保存在实际最终使用人的手中。  Please read through the instruction manual so as to properly carry out installation, circuit connection, operation and maintenance.  Specifications of this product is subject to change,without prior notice. ...

  • Page 3: Table Of Contents

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 目 录（Table of Contents） 概 述（General Introduction）...................4 第一章 1.1 型号说明（Description of model）..................4 1.2 技术指标（Technical indicators）...................5 1.3 一次方案(Diagram of major loop)..................7 1.4 设计结构（Design structure）....................7 1.5 总体结构（General structure）....................8 1.6 工作原理（Operating Principles）..................9 1.7 技术特点（Technical characteristics）..................10 第二章...
  • Page 4 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 安全使用注意事项 Attentions on safety 在安装，电路连接（配线） ，运行，维护检查前，必须熟悉本操作说明 内容，以保证正确使用，使用时必须熟知驱动机械的情况和一切有关安全 和注意事项。 To ensure proper use of this device, you must be read through the operating instructions before installation, operation and maintenance. In the course of 安...
  • Page 5 It will be dangerous to touch them with hand and may cause serious hurt to your body;  SEC - SPHMV load end is not allowed to be connected with capacitor power-factor compensator and piezoresistor for fear of causing impact current, which may damage SCR in starting. Do not attempt to repair damaged elements and contact your supplier please.

  • Page 6: 第一章 概 述（General Introduction

    电机软起动装置，主要适用于鼠笼式异步、同步电动机起动和停止的控制与保护。该装置采用 多个可控硅串并连而成，可满足不同的电流及电压要求。 SEC - SPHMV series high voltage solid soft starter (hereinafter referred to as soft starter) is a high voltage motor soft starter designed with up-to-date concept,and mainly applicable to the control of and protection for the starting and stopping of squirrel-cage type asynchronous and synchronous motors.The starter is composed of several thyristor in series-parallel,and it can meet different current...

  • Page 7: 技术指标（Technical Indicators

    Three-phase squirrel cage asynchronous and synchronous motors 交流电压 3000---10000VAC AC voltage 工作频率 50HZ/60HZ±2HZ Service frequency SEC-SPHMV 允许在任何相序下工作(可通过参数设定) 相 序 SEC-SPHMV is allowed to work with any phase sequence (through setting Phase sequence parameter) (12SCRS、18SCRS、30SCRS 视型号而定) 主回路组成 Composition of major (12SCRS、18SCRS、30SCRS depend on model) 旁路接触器 具有直接起动容量的接触器...
  • Page 8 通讯接口 RS485 Communication interface 每台 SPHMV 可与 32 台 SPHMV 设备连网通讯 网络连接 Network connection Each SEC-SPHMV can communicate wiht 32 SEC-SPHMV equipment in 通过通讯接口可以观察运行状态、编程 功 能 Operation state and programming can be observed through communication Function interface 操作界面 Operating interface LCD 显示...

  • Page 9: 一次方案(Diagram Of Major Loop)

    部件、光纤触发部件、真空开关部件、信号采集与保护部件、系统控制与显示部件。 Complete SEC-SPHMV series soft is a standard device for starting and protecting motors,and can be used to control and protect high voltage AC motors.Standard SEC-SPHMV product is composed of the following parts:high voltage thyristor module,thyristor-protecting parts,optical fiber triggering parts,vacuum switch parts,signal acquiring and protecting parts,system controlling and display parts.

  • Page 10: 总体结构（General Structure

    整体结构被划分为 3 个相互绝缘的部分。由高压可控硅模块、可控硅  区域：SEC-SPHMV 保护部件、真空开关 部件等组成的高压回路；由光纤触发部件、信号采集与保护部件组成 的可控硅触发及信号采集与系统保护 单元；由系统控制与显示部件构成的系统控制和人机 交互单元；3 个单元之间相互绝缘，做到高、低压之间的可靠隔离。 Parts: The general structure of SEC - SPHMV is divided into three parts with mutual isolation,  including the high voltage loop composed of high voltage thyristor module, thyristor-protecting...

  • Page 11: 工作原理（Operating Principles

     接地线：为保障 SEC-SPHMV 的可靠运行，机柜中各个控制单元地线相连接至机柜的下部 接地铜排上。  Earth line: To ensure the reliable running of SEC-SPHMV, the earth wires of the control units in the cabinet shall be connected to the earthing copper bar at the lower part fo the cabinet.

  • Page 12: 技术特点（Technical Characteristics

     Backup: The starter comes equipped with a vacuum contactor which can be used to start the motor directly in the inside. If SEC-SPHMV fails, the vacuum contactor can be used to start the motor directly to ensure the continuity of production.
  • Page 13 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter  SEC - SPHMV comes equipped with an electromagnetic blocking device for fear of entering the high voltage device in the electrified state.  先进的光纤传输技术，实现高压晶闸管的触发检测与低压控制回路之间的隔离。  Advanced optical fiber transmission technology realizes the triggering detection of high voltage thyristor and the isolation between the low control loop.

  • Page 14: 第二章 操作说明（Operating Instructions

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 第二章 操作说明 Section 2 Operating Instructions 2.1 面板说明（Panel introduction） 本装置面板有以下几原件组成： The device panel is composed of following elements: a) LCD 人机界面 a) LCD man-machine interface b) 带电显示装置 b) Live display device c) 数显高压表...
  • Page 15 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter Earthing :Connect the grounding cable to GND of the cabinet. 请检查主回路电压和控制回路电压是否与软起动装置的电压等级匹配。 Check whether the major loop voltage and control loop voltage match the voltage of the soft starter. 软起动装置将部分信号预留在外控接线端子上，用户可根据需要接线。 The soft starter reserves part of signals on external wiring terminal and user may conduct wiring as needed.
  • Page 16 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 软起方式：将“软起/直起”钥匙开关选择“软起”位置，按起动按钮（绿色） ，电机开始起 动。用户可通过本装置上的三相数显电流表，观察电机起动过程及运行过程中的电流。电机起 动完成后，自动切换到旁路运行状态，装置上的运行指示灯被点亮（红色） 。 Soft start mode: Turn the switcher to the position of “soft start” and press the startup button(green) to start the motor. Users can observe the starting course of the motor and the current via digital three-phase ampere meter mounted on the device.
  • Page 17 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 故障必须被清除后才能进行下一次操作（用户可通过切断外部控制 AC220V 电源的方式清 除面板上的故障显示） 。 The next operation shall not be allowed until fault is removed(users can remove the fault display on the panel by cutting off the external AC220V power supply). 起动或运行过程中发生紧急情况，可通过装置面板上的急停按钮紧急停车。...

  • Page 18: 第三章 安装（Installation

    第三章 安装 Section 3 Installation 3.1 产品规格及外形尺寸（Specification and dimension） 电压等级 额定电流(A) 宽（mm） 高（mm） 深（mm） Voltage Specification 规格型号 Rated Current(A) W（mm） H（mm） L（mm） Grade SEC-SPHMV-400-3 1000 2300 1500 SEC-SPHMV-630-3 3000V SEC-SPHMV-1600-3 1300 2300 1600 SEC-SPHMV-2500-3 ≥600 预定 Reserved SEC-SPHMV-420-6 1000 2300...

  • Page 19: 接收和开箱（Acceptance And Unpacking

    每台 SEC-SPHMV 软起动装置在出厂前均进行了全部功能与运行测试， 用户在收到设备并 拆封后，请按下列步骤检查。如发现问题，请立即与用货商联系。 Test of all the functions and running tests are made on every SEC-SPHMV soft starter before delivery. After receiving and unsealing the starter, please check according to the following steps. If problems are found. Please contact the supplier immediately.

  • Page 20: 设备附加改造 (Additional Reconstruction Of The Equipment)

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 高压固态软起动装置基础图 High Voltage Solid Soft Starter installation foundation 一次进线孔 一次进线孔 Once into thread Once into hole thread hole 二次进线孔 Second thread hole 高压固态软起动装置底部试图 High Voltage Solid Soft Starter bottom view 3.4 设备附加改造 (Additional reconstruction of the equipment) 如果进入机柜的连线因位置不合适需要在机柜上另外打孔，要遮盖住机内的电器部件等机...

  • Page 21: 第四章 Lcd 显示器的操作（Operation Of Lcd Display

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 第四章 LCD 显示器的操作 Section 4 Operation of LCD Display 4.1 按键功能说明（Functional description of keys） 符号 名称 功能说明 Signs Item Functional Description 确认键 进入参数菜单，确认需要修改数据的参数项 Enter Key Enter the parameter menu, and confirm the date of parameter items to be altered 递增键...
  • Page 22 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 语言选择 Language selection 修改 显示选择 参数项 Display the selection Alter the parameter Run/stop 控制方式 items control Run/stop 待机 保存并返回 mode Save and back Stand by 输入密码 数字□D1 功能 Input password Digital□D1 function 按...

  • Page 23: 第五章 起动（Start

    Connect AC220V power supply to the external control terminal L and N.  将低压测试负载接在 SEC-SPHMV 软起动装置的 U、V、W 端。 Connect LV test load to U,V,W ends of SEC-SPHMV soft starter.  关闭装置内部的欠压保护功能(参见装置内部接线图)。 Close the under-voltage protection function in the starter(refer to internal wiring diagram of the starter).

  • Page 24: 高压测试步骤（Procedures For High Voltage Test

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter After ensure that all wirings are correct, close the QF circuit breaker in the cabinet.  关闭柜门，准备进行低压测试。 Close the door of the cabinet and get ready for low voltage test.  接通 AC380V 电源，通过操作装置面板上的起动、停止按钮，观察负载起动是否正常。 Connect with AC380V power supply, and observe whether the starting of the load is normal or not by operating the start and stop button on the panel of the starter.
  • Page 25 数曲线起动、电流线性曲线起动，电流指数曲线起动；多种停车方式：自由停车、软停车、制 动刹车，软停+制动刹车，还具有点动功能。用户可根据负载不同及具体使用条件选择不同的起 动方式和停车方式。 SEC - SPHMV series soft starting have many start modes: current-limiting soft start, voltage linear curve start, voltage exponential curve start, current linear curve start, voltage exponential curve start, current linear start, current exponential start; and many stopping modes: free stop, soft braking, soft stop+braking, and inching function.Users can choose different starting and...
  • Page 26 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter Under the mode of current limiting soft start,set the ramp time at ZERO. After the softer starter receives the starting order, its output voltage increases rapidly until the output current reaches the desired limited current amplitude value Im, and the output current does not become large any longer,the current decreases after the motor runs and accelerates for a period of time, and the output voltage increases rapidly until the output with full voltage, and the starting process is completed.
  • Page 27 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 5.3.3 电压线性曲线（Linear curve of voltage） 输出电压以设定的起动时间按照线性特性上升，同时输出 电流以一定的速率增加，当起动电流增至限幅值 Im 时，电流 保持恒定，直至起动完成。 Output voltage increases with the linear characterizes at the desired ramp time, and at the same time, the output current increases at a certain rate. When the start current increases to the limited current amplitude value Im, the current keeps constant until the starting is finished.
  • Page 28 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter Ramp 斜坡时间 1M04 0~120s time Current 限流倍数 1M05 100~500%le limit 5.3.5 电流线性曲线（Linear curve of current） 输出电流以设定的起动时间按照线性特性上升，当 起动电流增至限幅值 Im 时，电流保持恒定，直至起动 完成。 Output voltage increases with the linear characterizes at the desired ramp time.When the start current increases to the limited current amplitude value Im, the current keeps constant until the starting is finished.
  • Page 29 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 20~100%Ue/ 起始电压/电流 1M03 Initial voltage 20~100%Ue 突跳电压 1M01 20~100%Ue Voltage for kick start Duration of 突跳时间 1M01 0~200mS kick start 使用突跳转矩起动模式时必须与其它软起方式配合使用， 而且要设置突跳电压和突 跳时间。 When using step torque start mode, it should be supported with other soft start modes and the step voltage and time are required.
  • Page 30 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 参数 范围 设定值 出厂值 Description 名称 Parameter Range Set value Value Ramp 软停时间 1M07 0~120S down time Final 软停终止电压 1M08 20~60%Ue voltage of soft stop 刹车时间 1M09 0~250S Braking time 5.3.9 制动刹车（Braking） 当软起动装置设置了刹车时间(1M09 功能项)并且选择了刹车时间继电器输出，则当软起动...

  • Page 31: 参数项及其说明（Parameters And Description

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 参数 范围 设定值 出厂值 Description 名称 Parameter Range Set value Value Ramp 软停时间 1M07 0~120S down time 软停终止电压 1M08 20~60%Ue Final voltage of soft stop 刹车时间 1M09 0~250S Braking time 继电器 K1 功能 Output signal of relay K1 继电器...
  • Page 32 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 突跳时间 1M02 0~200mS Step time 起始电压/电流 1M03 (20~100%)Ue / (20~100%)Ie Initial voltage/current 斜坡时间 1M04 0~120S Ramp time 限流倍数 1M05 100~500%Ie Current limit Secondary 二次起动允许 1M06 0~60S start allowed Soft 软停时间 1M07 0~120S stop time 软停终止电压...
  • Page 33 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 注：当起动方式选择为电压斜坡起动时，参数 1M03 代表起始电压；当起动方式选择为电 流斜坡起动 14 时，参数 1M03 代表起始电流。起动过程中如果有停止命令，则停止只能是自由 停车；起动完成后如果有停止命令，则停止可以是自由停车、软停车、制动刹车。 Notice: When the voltage ramp start is selected as the starting mode, the parameter 1M03 represents start voltage; while when the current ramp start is selected as the starting mode, the parameter 1M03 represents start current.
  • Page 34 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter Action time of underload protection Undefined 未定义参数 1M16 parameter Electrical 0、禁止 1、允许 漏电闭锁检测 1M17 leakage locking detection 0、Disable 1、Enable 0、禁止 1、允许 相序检测 1M18 Phase sequence detection 0、Disable 1、Enable 5.5.4 保护参数说明 （ Specifications of protection parameters ） ...
  • Page 35 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter make the soft starter fit in well with the motor and protect the motor perfectly. The soft starter will carry out the over-current protection when the current exceeds the over-current protection value set by means of the parameter 1M13 in the process of running.
  • Page 36 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 2-panel run disabled/485 collective control enabled 3-panel run enabled/485 collective control enabled 4-panel jog enabled/485 collective control disabled 5-panel jog enabled/485 collective control enabled 6-panel jog disabled/485 collective control enabled 7-panel jog disabled/485 collective control disabled 0-M2 参数选择...
  • Page 37 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 0-0~20mA analogue input and output(input logic plus) 1-4~20mA analogue input and output(input logic plus) 2-0~20mA analogue input, 4~20mA analogue output(input logic plus) 3-4~20mA analogue input, 0~20mA analogue output(input logic plus) 4-0~20mA analogue input and output(input logic plus) 5-4~20mA analogue input and output(input logic plus) 6-0~20mA analogue input, 4~20mA analogue output(input logic plus)
  • Page 38 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 模拟输入下 限值 Lower limit of 0~100% analogue input 0-full voltage 0-全压输出 1-motor starting 1-起动过程输出 2-soft stopping 2-软停过程输出 3-fault 输出继电器 3-故障时输出 output 4-braking 4-刹车时输出 signal of relay 5-motor running 5-运行过程中输出 6-programmable time delay 6-可编程延时输出...
  • Page 39 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 输出 K2 output delay 可编程定时 停车时间 0-----999.9h(断开有效) Programmabl 0-----999.9h(valid when run is disconnected with com) e operation timing 通信地址 Address for 1-32 communicatio 通信破特率 0-(600) 1-(1200) 2-(2400) Time limit for 3-(4800) 4-(9600) 5-(19200) starting...
  • Page 40 Customer may run or stop High Voltage Solid Soft Starter remotely through corresponding terminals no matter which control mode is selected.  数字口功能选择参数 （ Function selection for digital input terminal ） C03-C04  M2 参数选择：SEC-SPHMV 型软起动装置具有两套基本功能参数项，用户可以通过闭合 D1/D2 与 COM 端实现对第二套基本功能项的选择 （D1/D2 设置为 M2 参数选择） 。 断开为 M1 套基本参数项。...
  • Page 41 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter  Time delay relay input: the corresponding programmable relay should set programmable time delay output when D1 is set time delay relay input. The corresponding relay will put out a signal(when time delay of the relay is up) if D1 is connected. ...
  • Page 42 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter  Digital 1 input terminal macro control: to run or stop High Voltage Solid Soft Starter(when run command is valid). In accordance with setting of parameter C03:if it set COM dis-connected macro control: High Voltage Solid Soft Starter when digital input terminal D1 is connected and time delay set by parameter C09 is up.
  • Page 43 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter There are three relays on the main board of High Voltage Solid Soft Starter and two of them are programmable. Customer may set them according to requirement and the rest is designed to control the bypass contactor.
  • Page 44 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter Minimum set value of this parameter is 0.1h if it is needed. The parameter means High Voltage Solid Soft Starter will stop motor within the time in preset mode after motor starts up.(Valid when dual-node control mode is applied).

  • Page 45: 第六章 维护及故障排除（Maintenance And Troubleshooting

    SEC-SPHMV 系列设计为免维护产品。 然而和其它电子设备一样， 这个产品应定期检查是否 有尘土污染、 受潮及工业生产环境污染。 严重的污染会引起高压放电及影响 SCR 的散热器散热。 SEC-SPHMV series products are designed to be free of maintenance. Like electric equipment, this equipment should be regularly checked for dust pollution, damp and environmental pollution resulted from industrial production. Serious pollution may result in high voltage discharge and effect the heat dissipation of SCR’s cooler.
  • Page 46 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 负载突然加重 T 调整负载运行状况 Load suddenly becomes 运行过流 Adjust load running state Over-current in heavy 调整 1M13 项 operation 负载波动太大 Adjust 1M13 Load variation is too large 相电路不平衡 缺相或相电压不平衡 调整 1M12 项 Unbalanced phase Phase loss or phase voltage is Adjust 1M12...

  • Page 47: 故障记录（Fault History

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter is lower than set value protection value Check if primary voltage is too low. 接地电流大于允许值 检查是否存在接地电流 接地保护 Ground current is larger than Check if there is ground Ground protection allowed value current 起动过频保护...

  • Page 48: 日常维护（Maintenance

    SEC-SPHMV 系列高压软起装置应定期对清理高、低压仓室进行清理，清理时可用毛刷或 吹风设备对仓室内的粉尘颗粒整体进行清理（周期小于 20 天） 。 The low and high voltage bins of SEC-SPHMV series high voltage soft starter should be regularly cleaned. It is necessary to use a brush or blower to remove dust inside bin(period less than 20 days).

  • Page 49: 第七章 附加说明（Additional Information

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 第七章 附加说明 Section 7 Additional Information 7.1 订货须知（Order information） 订货时请提供下列资料： Following information is required to provided in the order.  上端电源状况  电动机型号、额定电压、额定电流、额定功率、额定转速  电动机拖动负载类型（风机、水泵等）  设备进出线方式  设备使用环境  若用户有其它要求请与我公司联系 ...

  • Page 50: 接线原理图（Schematic Diagram Of Wiring

    高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 接线原理图（schematic diagram of wiring）...
  • Page 51 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter  本公司保留产品设计和变更的权利，恕不另行通知  本产品说明书中图片与实物有差异，以实物为准  The company keeps the right for product design and change, which are subject to change without prior notice.  Three maybe difference between pictures in this manual and physical object, and physical object shall prevail.
  • Page 52 高压固态软起动装置说明书 User's Manual For High Voltage Solid Soft Starter 公司名称：襄阳赛克斯电气股份有限公司 公司地址：湖北省襄阳市人民西路 19 号 邮编： 441000 电话： 0710—2399677 / 2399678 传真： 0710-2399676 邮箱：secdq@sina.com Company name: Xiangyang Success Electric CO., LTD Company Add: the people street of the 19th West, hubei province, China Zip Code: 441000 Tel : 0710—2399677 2399678 Fax : 0710-2399676...

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