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IMPORTANT HEALTH & SAFETY
INSTALLATION LEAFLETS
Satisfactory performance depends on proper installation, lubrication
and maintenance. All instructions given in the installation leaflet must
be followed carefully.
LUBRICATION
Sizes 890 to 893 will be supplied with a quantity of EP mineral oil
(Shell Omala 320) for mounting position B3. Other mounting must
be specified on order. However if , as requested, the unit is sup-
plied without lubricant then the oil quantity is obtained from Tables
1 & 2. Sizes 894 to 898 are supplied without oil. Before running
they should be filled with an appropriate amount of the correct
lubricant shown in the tables 1 & 2, dependent on the mounting
position, see below.
WARNING Do not overfill as excess lubricant may cause over-
heating and leakage.
LUBRICANT TYPE TEMPERATURE RANGE
ISO
Viscosity
-5°C to 20°C -30°C to 20°C 0°C to 35°C 20°C to 50°C
EP Mineral Oil
220
Synthetic Oil 1
-
Synthetic Oil 2
-
Synthetic Oil 1 = Polyalphaolein based.
Synthetic Oil 2 = Polyglycol basrd
OIL CHANGES
Sizes 890, 891 and 892 are lubricated for life except when
the units are required to work in an explosive atmosphere
(94/9/EC Atex 100a Group II category 2 zones 1 & 21 & category
3 zones 2 & 22) See separate leaflet for recommendations.
All other sizes will require an oil change depending on the unit
operating temperature. Initial fill of oil should be changed in a new
gear unit after 1000 hours operation or one year or half the life in
the table opposite whichever is the soonest.
PERIODIC INSPECTION
Check oil level every 3000 hours or 6 months whichever is sooner
on sizes 893 to 898 and if necessary top up with the recommend-
ed grade of lubricant.
TABLE 2. LUBRICANT QUANTITY (LITRES)
QUINTUPLE REDUCTION
Unit
B3
Size
Primary
Secondary
890
0.7
0.8
891
0.7
1.0
892
0.8
1.5
893
0.8
1.7
894
0.8
3.5
895
1.6
4.5
896
1.6
8.8
897
2.8
14.0
898
2.8
22.0
Primary units are filled with Shell Omala 320 and are suitable for all ambient temperatures between 0 and 35 C.
Fenner is a registered Trade Mark of Fenner PLC
All Dimensions are in Millimetres unless otherwise stated
Ambient Temperature °C
-
320
460
220
220
320
220
320
460
Mounting Position
V5
Primary
Secondary
Primary
0.7
1.0
0.7
0.7
1.3
0.7
0.8
1.85
0.8
0.8
2.8
0.8
0.8
5.8
0.8
1.6
9.3
1.6
1.6
15.0
1.6
2.8
24.0
2.8
2.8
36.0
2.8
www.fptgroup.com
Head Office: Amber Way, Halesowen, West Midlands. B62 8WG
Installation and Maintenance
SERIES K
GEARMOTORS
RECOMMENDED OIL GRADES
Supplier Mineral Oils Containing
EP Additives
BP
Energol GR-XP or XF
Castrol
Alpha Max or SP
Esso
Spartan EP
Fuchs
Renogear V or WE
Mobil
Mobilgear 600
Shell
Omala or Omala F
Texaco
Meropa or Meropa WM Synlube CLP
Total
Carter EP
Rocol
Sapphire Hi-Torque
OIL RENEWAL TABLE
Unit Operating
Temp C
75 or less
80
85
90
95
100
105
110
TABLE 1. LUBRICANT QUANTITY (LITRES)
TRIPLE REDUCTION
890, 891 & 892 - fill with the correct quantity of lubricant.
893 to 898 - fill gearbox until oil escapes from level plug
Unit
Size
890
891
892
893
894
895
896
897
898
22.0
All Quantities are approximate.
V6
B8
Secondary
Primary
Secondary
1.0
0.7
1.3
0.7
1.85
0.8
2.4
2.8
0.8
3.3
5.8
0.8
9.1
6.2
1.6
9.1
15.0
1.6
17 .5
24.0
2.8
28.6
36.0
2.8
41.0
Synthetic Lubricants Synthetic Lubricants
Polyglycol Based
Enersyn SG-XP
Alphasyn PG
Glycolube
Renolin PG
Glygoyle
Tivela or Tivela S
Carter SY
-
Renewal Period (Hours)
Mineral Oil
17000 or 3 Yrs
12000 or 3 Yrs
8500 or 3 Yrs
6000 or 2 Yrs
4200 or 17 Mths
3000 or 12 Mths
2100 or 8 Mths
1500 or 6 Mths
Mounting Position
B3
B6
B7
0.8
1.0
1.7
1.0
1.3
2.2
1.5
1.9
3.1
1.7
2.9
4.2
3.5
5.8
8.7
4.5
9.1
10.5
8.8
16.3
21
14
25.5
33
36
49
B7
Primary
Secondary
1.3
1.0
1.7
1.7
1.0
2.1
1.4
3.1
1.4
4.2
1.4
10.4
1.9
10.4
1.9
20.9
3.2
33.0
3.2
49.0
4
Polyalphaolefin based
Enersyn EPX
Alphasyn EP or T
Spartan Synthetic EP
Renogear SG
Mobilgear SHC
Omala HD
Pinnacle EP
Carter EP/HT
-
Synthetic Oil
26000 or 3 Yrs
26000 or 3 Yrs
21000 or 3 Yrs
15000 or 3 Yrs
10500 or 3 Yrs
7500 or 2.5 Yrs
6200 or 2 Yrs
2100 or 18 Mths
B8
V5
V6
1.3
1.0
1.0
1.7
1.3
1.3
2.4
1.85
1.9
3.3
2.8
2.8
6.8
5.8
5.8
9.1
8.0
8.0
17 .5
15
15
28.6
24
2
41
36
36.0
B6
Primary
Secondary
1.1
1.0
1.1
1.3
1.5
1.9
1.5
2.9
1.5
9.1
2.5
9.1
2.5
16.3
4.9
25.6
4.9
35.9
w w w . f p t g r o u p . c o m
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Summary of Contents for Fenner K Series
- Page 1 Primary units are filled with Shell Omala 320 and are suitable for all ambient temperatures between 0 and 35 C. www.fptgroup.com Fenner is a registered Trade Mark of Fenner PLC All Dimensions are in Millimetres unless otherwise stated w w w . f p t g r o u p . c o m...
- Page 2 FOOT OR FLANGE MOUNTING despatched without oil. The Fenner series K is designed primarily as a shaft mounted It is essential that when the unit is in its operating position the gearbox, however if a customer wishes to use the unit in the foot...
- Page 3 SERIES K - GEARBOXES Dimensions Motorised TRIPLE REDUCTION * for motor dimensions see page 307 QUINTUPLE REDUCTION * for motor dimensions see page 307 SIZE For k dimensions see facing page SIZE 52.5 30.3 33.5 M10X50L 66.0 35.3 38.5 M12X55L 73.0 40.3 43.5...
- Page 4 SERIES K - GEARBOXES Dimensions Motorised TRIPLE REDUCTION DIMENSIONS Motor Frame Dimension k Size QUINTUPLE REDUCTION DIMENSIONS Motor Frame Dimension k Size 1078 1088 100L 1099 112M 1099 132SA 1122 160M 1004 1130 Drive Design & Maintenance Manual FEN01/10 -...
- Page 5 SERIES K - GEARBOXES Accessories B5 FLANGE DIMENSIONS SIZES 896 TO 899 B5 Output Flange on Right B5 Output Flange on Left 8 Holes s1 dia Tapped Hole 4 Holes s1 dia SIZES 890 TO 895 Output Shaft B5 FLANGE DIMENSIONS SIZE Øa1 Øb1...
- Page 6 SERIES K - GEARBOXES Accessories B14 FLANGE DIMENSIONS 890, 891 & 895 øQ øQ øQ øQ øQ øQ øQ Male spigot Female recess 890 - 894 895 - 898 Size Øe5 Ør h7 ØR H7 Spigot f Recess F SPIGOT Ø 107 PCD 6 HOLES M8 X 1.25, 12 DEEP 130 PCD...
- Page 7 SERIES K - GEARBOXES Non Motorised Dimensions TRIPLE REDUCTION QUINTUPLE REDUCTION SIZE *Dimensions relate to triple reduction, see quintuple reduction table on facing page for quintuple reduction dimensions Drive Design & Maintenance Manual - FEN01/10...
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Page 8: Mounting Positions
4200 or 17 mths 10500 or 3 yrs Check Oil level (893 and above) top up 3000 or 12 mths 7500 or 2.5 yrs damage the bearings, Fenner Taper Lock if necessary 2100 or 8 mths 6200 or 2 yrs bushes permit easy fixing and dismantling... - Page 9 SERIES K - GEARBOXES Installation and Maintenance TABLE 1 LUBRICATION QUANTITY (LITRES) TRIPLE REDUCTION 890, 891 & 892 if supplied without lubricant, fill with the correct amount as indicated in the table below. 893 - 898 - fill gearbox until oil escapes from level plug. Unit Mounting Position Size...
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