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Daimler Trucks North America SmartDrive SR4 Installation Manual

Freightliner m2 1995-2020, 2018-present
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Freightliner M2
SmartDrive
TM
SR4 Freightliner M2 Installation Guide
This VSA covers models manufactured between 1995-2020
Manufactured by Daimler Trucks of North America
CO MPANY CO NFIDENTIAL
Rev 5, December 11, 2019
© 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.

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Summary of Contents for Daimler Trucks North America SmartDrive SR4

  • Page 1 Freightliner M2 SmartDrive SR4 Freightliner M2 Installation Guide This VSA covers models manufactured between 1995-2020 Manufactured by Daimler Trucks of North America CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 2 Freightliner M2 Cable Guide 1995-2020 Year Range SR4 Harness Description SR4 SKU Cable Type J1708, 6 Pin 1995-2003 104-0009-0011-01 Flange white J1939 & J1708 2004-2009 9 Pin Type 1, 104-0009-0018-00 Flange black Freightliner M2 106 (Flat windshield) J1939, 2 Pin Type B, 2010-2015 104-0009-0008-00 Deutsch black inside...
  • Page 3 Freightliner M2 Cable Guide Oct 2018 - Present IMPORTANT: The 14-Pin (RP1226) is an orderable option for this vehicle. Verification of whether the vehicle is equipped with the 14-Pin can be done by asking the customer if they have ordered the Accessory Port for this vehicle using the 6TS-XXX code. Year Range SR4 Harness Description SR4 SKU...
  • Page 4 Freightliner M2 RETURN HOME 1995-2003 Controller, DLC, and wiring CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 5 Freightliner M2 Note: Any combination of these Approved camera mounting (flat/split windshield), sensor bar, and keypad locations mounting locations are approved Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Sensor Bar Forward Cam Cab Cam Forward Cam Top A-pillar center windshield...
  • Page 6 Freightliner M2 Approved ADAS Forward-facing Camera location Mounting Location Mount the ADAS shroud 1" from the top and center of the windshield Camera Location The camera cannot interfere with a driver’s line of sight of the road, traffic signals, or road signs. Details Before removing the adhesive backing, check to make sure the camera fits properly...
  • Page 7 Freightliner M2 Driver Feedback Device location Mounting Location Mounted on the right hand side of the steering wheel to the top of the dash. Run the cable to the controller. Plug the driver feedback cable into the port DRIVER FB Secure the device by cleaning the area with alcohol pad and secure with adhesive Details...
  • Page 8 Freightliner M2 1995-2003 No data link connector Primary +12v Constant +12v True Ignition (Chassis) Ground Component Primary location Driver-side Controller FUSE BOX Behind the instrument panel ENGINE COMPARTMENT Driver-side ECU Port 6-pin, Type 1, Flange (104-0009-0011-01) Wiring Driver-side engine compartment Constant, True Ignition, Fuse Box &...
  • Page 9 Freightliner M2 1995-2003 Wiring connections Fuse box Location Wiring Locations Engine compartment Driver-side Fuse Panel True Ignition Driver side, fuse panel in the Engine Compartment. Flat spade connector to port labeled PTO ignition Constant Power Connect #10 water resistant, heat-shrinkable ring terminal to Main power Terminal Post next to the firewall True Ignition...
  • Page 10 Freightliner M2 1995-2003 6-PIN Flange Data Link Connector (DLC) Component Notes 6-Pin Flange J1708 (White) Description SR4 Part# 104-0009-0011-01 J1708, 6 Pin, Flange white Connector Color White (White) color indicates J1708, 9600bit/s network speed Network J1708 Vehicle Bus Communication Network - (Passive) •...
  • Page 11 Freightliner M2 1995-2003 Universal 3-wire (no Data Link Connector) Component Notes Universal 3-wire (No DLC connector) Description SR4 Part# 104-0009-0001-00 Universal 3-Wire (no DLC) Connector Color Red, Orange, and Black power leads (Only) Network Baud Rate Connection Type CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 ©...
  • Page 12 Freightliner M2 RETURN HOME 2004–2009 DLC and wiring instructions CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 13 Freightliner M2 Note: Any combination of these Approved camera mounting (flat/split windshield), sensor bar, and keypad locations mounting locations are approved Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Sensor Bar Forward Cam Cab Cam Forward Cam Top A-pillar center windshield...
  • Page 14 Freightliner M2 Approved ADAS Forward-facing Camera location Mounting Location Mount the ADAS shroud 1" from the top and center of the windshield Camera Location The camera cannot interfere with a driver’s line of sight of the road, traffic signals, or road signs. Details Before removing the adhesive backing, check to make sure the camera fits properly...
  • Page 15 Freightliner M2 Driver Feedback Device location Mounting Location Mounted on the right hand side of the steering wheel to the top of the dash. Run the cable to the controller. Plug the driver feedback cable into the port DRIVER FB Secure the device by cleaning the area with alcohol pad and secure with adhesive Details...
  • Page 16 Freightliner M2 2004-2009 Approved controller, ECU, and wiring locations Primary +12v Constant +12v True Ignition (Chassis) Ground Component Primary location Driver-side Controller FUSE BOX Behind the instrument panel ENGINE COMPARTMENT Driver-side J-1939 & J1708 ECU Port 9 Pin Type 1, Flange black (104-0009-0018-00) Wiring Driver-side engine compartment...
  • Page 17 Freightliner M2 2004-2009 Wiring connections Fuse box Location Wiring Locations Engine compartment Driver-side Fuse Panel True Ignition Driver side, fuse panel in the Engine Compartment. Flat spade connector to port labeled PTO ignition Constant Power Connect #10 water resistant, heat-shrinkable ring terminal to Main power Terminal Post next to the firewall True Ignition...
  • Page 18 Freightliner M2 2004-2009 9-PIN type 1 Flange Data Link Connector (DLC) Component Notes 9-Pin Type I Flange (Black) Description SR4 Part# 104-0009-0018-00 J1939 & J1708, 9 Pin Type 1, Flange black Connector Color Black (Black) color indicates J1939, 250kb network speed Network J1939 &...
  • Page 19 Freightliner M2 RETURN HOME 2010–2015 DLC and wiring instructions CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 20 Freightliner M2 Note: Any combination of these Approved camera mounting (flat/split windshield), sensor bar, and keypad locations mounting locations are approved Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Sensor Bar Forward Cam Cab Cam Forward Cam Top A-pillar center windshield...
  • Page 21 Freightliner M2 Approved ADAS Forward-facing Camera location Mounting Location Mount the ADAS shroud 1" from the top and center of the windshield Camera Location The camera cannot interfere with a driver’s line of sight of the road, traffic signals, or road signs. Details Before removing the adhesive backing, check to make sure the camera fits properly...
  • Page 22 Freightliner M2 Driver Feedback Device location Mounting Location Mounted on the right hand side of the steering wheel to the top of the dash. Run the cable to the controller. Plug the driver feedback cable into the port DRIVER FB Secure the device by cleaning the area with alcohol pad and secure with adhesive Details...

  • Page 23: Engine Compartment

    Freightliner M2 2010-2015 Approved controller, ECU, and wiring locations Primary Caution: Only use 250k connection Component Primary location Driver-side Controller behind FUSE BOX instrument cluster ENGINE COMPARTMENT Driver-side under dash ECU Port 2-pin Type B (104-0009-0008-00) Wiring Driver-side engine compartment Constant, True Ignition, Fuse Box &...
  • Page 24 Freightliner M2 2010-2015 Wiring connections Fuse box Location Wiring Locations Engine compartment Driver-side Fuse Panel True Ignition Driver side, fuse panel in the Engine Compartment. Flat spade connector to port labeled PTO ignition Constant Power Connect #10 water resistant, heat-shrinkable ring terminal to Main power Terminal Post next to the firewall True Ignition...
  • Page 25 Freightliner M2 2010-2015 2-Pin Type B Deutsch Data Link Connection (DLC) locations Component Notes 2-Pin Type B Deutsch (black inside) Description SR4 Part # 104-0009-0008-00 J-1939, 2 Pin Type B Deutsch (black inside) Connector Color Black (Black) internal color indicates Type B Connector Network J1939 Vehicle Bus Communication Network - (Passive)
  • Page 26 Freightliner M2 RETURN HOME 2016–2020 DLC and wiring instructions CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 27 Freightliner M2 Note: Any combination of these Approved camera mounting (flat/split windshield), sensor bar, and keypad locations mounting locations are approved Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Sensor Bar Forward Cam Cab Cam Forward Cam Top A-pillar center windshield...
  • Page 28 Freightliner M2 Approved ADAS Forward-facing Camera location Mounting Location Mount the ADAS shroud 1" from the top and center of the windshield Camera Location The camera cannot interfere with a driver’s line of sight of the road, traffic signals, or road signs. Details Before removing the adhesive backing, check to make sure the camera fits properly...
  • Page 29 Freightliner M2 Driver Feedback Device location Mounting Location Mounted on the right hand side of the steering wheel to the top of the dash. Run the cable to the controller. Plug the driver feedback cable into the port DRIVER FB Secure the device by cleaning the area with alcohol pad and secure with adhesive Details...
  • Page 30 Freightliner M2 2016-2020 Approved controller, ECU, and wiring locations Primary Component Primary location FUSE Controller Passenger-side Dash Driver-side kick panel ECU Port Splice Pack (104-0009-0014-00) Wiring Constant, True Ignition, Center Dash & Ground +12v Constant +12v True Ignition (Chassis) Ground CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 ©...
  • Page 31 Freightliner M2 2016-2020 Wiring connections True Ignition wire (orange) Wiring Constant Power Wiring Locations wire (red) True Ignition Connect the orange ignition wire to the pink splice pack behind center console plate behind the air brake control Constant Power Connect the red power wire to the red splice pack located below the top dashboard cover Ground Connect the black ground wire to the black splice...
  • Page 32 Freightliner M2 2016-2020 Splice Pack Data Link Connection (DLC) locations Component Notes Splice Pack (green/yellow metal tip leads) Description SR4 Part # 104-0009-0014-00 J-1939, Splice Pack (green/yellow metal tip leads) Network J1939 Vehicle Bus Communication Network – (Active) • Supports (250k) Low speed Active Protocol Baud Rate 250kb •...
  • Page 33 Freightliner M2 RETURN HOME OCT 2018–2020 DLC and wiring instructions CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 34 Freightliner M2 Note: Any combination of these Approved camera mounting (flat/split windshield), sensor bar, and keypad locations mounting locations are approved Flat windshield - Preferred locations Flat windshield - Alternative locations Cab Cam Center headliner Sensor Bar Forward Cam Cab Cam Forward Cam Top A-pillar center windshield...
  • Page 35 Freightliner M2 Approved ADAS Forward-facing Camera location Mounting Location Mount the ADAS shroud 1" from the top and center of the windshield Camera Location The camera cannot interfere with a driver’s line of sight of the road, traffic signals, or road signs. Details Before removing the adhesive backing, check to make sure the camera fits properly...
  • Page 36 Freightliner M2 Driver Feedback Device location Mounting Location Mounted on the right hand side of the steering wheel to the top of the dash. Run the cable to the controller. Plug the driver feedback cable into the port DRIVER FB Secure the device by cleaning the area with alcohol pad and secure with adhesive Details...
  • Page 37 Freightliner M2 Oct 2018-2020 Approved controller, ECU, and wiring locations IMPORTANT: The 14-Pin (RP1226) is an orderable option for this vehicle. Verification of whether the vehicle equipped with the 14-Pin can be done by asking the customer if they have ordered an Accessory Port for this vehicle using the 6TS-XXX code. Component Primary location Passenger-side Dash...

  • Page 38: Wiring Connections

    Freightliner M2 Oct 2018-2020 Wiring connections True Ignition wire (orange) Wiring Constant Power Wiring Locations wire (red) True Ignition Connect the orange ignition wire to the pink splice pack behind center console plate behind the air brake control Constant Power Connect the red power wire to the red splice pack located below the top dashboard cover Ground...
  • Page 39 Freightliner M2 Oct 2018-2020 14-pin Freightliner Data Link Connection (DLC) IMPORTANT: The 14-Pin (RP1226) is an orderable option for this vehicle. Verification of whether the vehicle equipped with the 14-Pin can be done by asking the customer if they have ordered an Accessory Port for this vehicle using the 6TS-XXX code. Component Notes J-1939, 14 Pin Freightliner...
  • Page 40 Freightliner M2 360 Camera Side-mirror Installation CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 41 Freightliner M2 Approved 360 Camera VSA The following 360 Convoy VSAs describe the installation process.  SR4-360 VSA_Side Mirror  SR4-360 VSA_Rear view  SR4-360 VSA_Entry Exit Door  SR4-360 VSA_Inside Interior  SR4-360 VSA_Monitor M7104  SR4-360 VSA_5 Camera Please contact your Project Manager for a copy of these documents.
  • Page 42 Freightliner M2 Best Practices: Cameras, Sensor Bar, & Keypad CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 43 Freightliner M2 Best Practice: Camera Mounting Considerations Obstruction Zone During an install, you may find obstructions such as sun visors and third party devices that make it impossible to mount in a SmartDrive approved location. The following describes our recommended adjustments in these situations.
  • Page 44 Freightliner M2 Best Practice: Forward and Cab-facing Camera Installation Instructions Cab-facing Camera Installation Instructions Forward-facing Camera Installation Instructions Camera lens must have a complete view of the driver when the visors are Mount the camera within 6" from the top of the windshield. in the down and fully extended position.
  • Page 45 Freightliner M2 Best Practice: Cab-facing Camera Installation Instructions regarding Infrared Light Make sure the cab-facing camera bracket, Cab-facing Camera Headliner Mount The cab-facing camera has two infrared (IR) sensors that improve or vehicle's headliner, DOES NOT BLOCK image quality when the cab is dark. IR flare occurs when the camera the cameras Infrared (IR) sensors bracket partially blocks the cab-facing camera creating a bright flare in the image.
  • Page 46 Freightliner M2 Best Practice: Forward-facing Camera – Field of View Adjustment Use the proprietary M4 security wrench Loosen the camera bracket screws located on the Forward-facing camera mounting bracket shaft Camera mounting Adjust the camera angle by rotating and/or tilting the bracket screws camera slightly down to capture the view of the horizon to see an unobstructed view of the road and traffic...
  • Page 47 Freightliner M2 Best Practice: Acceptable Camera Views Cab-facing camera view Forward-facing camera view The camera placement is ideal if the field of view provides an The field of view shows a small portion of the hood while unobstructed view of the driver’s head / eyes, lap, hands, seatbelt, maintaining view of horizon to see road and traffic signals/signs.
  • Page 48 Freightliner M2 Best Practice: Sensor Bar and Keypad Installation Details Keypad Installation Details See Sensor Bar slide for See Keypad slide for Sensor Bar Installation Details location information location information 1. The sensor bar must be visible to the driver. Do not 1.

  • Page 49: Molex Connector

    Freightliner M2 Best Practice: Cable Routing Service Loops Before connection cables to the controller, coil excess wiring in an 8” loop and secure with zip ties Service Zip Ties SmartDrive Use zip ties a needs to secure wiring Loops Zip Ties Controller SMB Connectors Press down on each SMB Coaxial connector to ensure a good connection...
  • Page 50 Freightliner M2 Controller: Wiring and Component Connections CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 51 Freightliner M2 Approved and Non-Approved Electrical Connection Methods Approved Electrical Connections Non-Approved Electrical Connections Approved connections methods are with Scotchloks or T-Taps are NOT allowed. These connections are prone to corrosion, loosening, are easily tampered. They can result in less than (Permanent Connections) –...
  • Page 52 Freightliner M2 Verifying Wiring Connecting +12v (Uninterrupted) Constant Power +12v True-Ignition (Chassis) Ground (Red Wire) (Orange Wire) (Black Wire) How to locate Constant Uninterrupted Power How to locate True Ignition with a Verifying Chassis Ground with a Digital Multi-meter: Digital Multi-meter: Connect a #10 ring terminal to the black ground Test for constant 12 volts (in all key With the vehicle off your meter will show...
  • Page 53 Disconnect. Power Cut-off switch. • Hot/Battery side of (LVD). The SmartDrive SR4 system is designed to function only with a Positive MPC/LVD, not a Negative Ground MPC/LVD. CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 54 Freightliner M2 Controller Connection Ports: DLC/Power, Analog Power, Keypad, Sensor Bar, GPS, Wabco Camera, GPS, Remote Push Button Expansion Port Plug the expansion cable to the EXPANSION port ECU/Controller connection and Power Plug the main power and ECU connector to the ECU/PWR port DRIVER Analog Power FEEDBACK...
  • Page 55 Freightliner M2 Controller Connections: Forward and Cab-facing cameras and Sensor Bar (Cellular and WIFI) Connection instructions Forward-facing Camera (FWDCAM-1 port) Cab-facing Camera (DCAM-2 port) Reserved (DCAM-3 port) Forward-facing camera Other Digital Camera (DCAM-4 port) (not available) Cable Puller Cab-facing camera Cellular Antenna (CELL ANT port) WIFI Antenna (WIFI ANT port) Reserved...
  • Page 56 Freightliner M2 Controller Connections: Analog cameras Connection instructions Analog 1: 360 camera mounted on the passenger-side Analog Camera 1 Analog 2: 360 camera mounted on the driver-side Analog 3: Any other analog camera (backup, rear view, etc.) Cable Puller Analog Camera 2 Analog 4: Not available Analog Camera 3 Details...

  • Page 57: System Verification

    Freightliner M2 System Verification Once the Controller is powered up, use the 3 LEDs on the top of the Controller to verify proper operation  Power LED  Solid when control is receiving external power Power LED System LED  OFF when not powered ...
  • Page 58 Freightliner M2 Diagnostic Mode and QA Verification CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 59 Freightliner M2 Preparing Diagnostic Mode and checking cellular connectivity Move the vehicle outside to obtain cellular connectivity Start/Crank the vehicle and let it run for 30-60 seconds before triggering an event to ensure ECU data is being gathered. Turn the windshield wipers on to ensure the Road-Facing camera is in the windshield wiper path.
  • Page 60 Freightliner M2 SR4 Installation Checklist and Diagnostic Guide The SR4 Installation checklist and Diagnostic Mode/Fault Code Guide provides key step-by-step installation information and instructions for running Diagnostic Mode. Included is a complete list of fault codes with helpful actions to assist you in resolving the problem.
  • Page 61 Freightliner M2 Creating a diagnostic mode manual event  Start the vehicle and let it run  Run the windshield wipers during the test  Place the driver visor down and fully extend the visors  Move the steering wheel in the down (in use) position exactly as it would be placed when driving the vehicle ...
  • Page 62 Freightliner M2 Create a manual event Before calling SmartDrive Technical Support, create a manual event and ensure it has recorded and offloaded using the below LED Sensor Bar Observations.  SYSTEM BOOT - Installer will observe the controller has completed booting (all 3 LED’s on the controller are solid red, orange, and green) ...
  • Page 63 Freightliner M2 SR4 QA Validation Complete Post Installation Verification Check with SmartDrive Technical Support:  After a manual event has been created, the event MAY take up to 10 minutes to be visible to our QA Specialists in the event player ...
  • Page 64 Freightliner M2 Approved Exceptions CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.
  • Page 65 Freightliner M2 Vehicle Specification Assessment (VSA) & Exception Management VSA - MASTER INSTALL SPECIFICATION CAUTION: EXCEPTION MANAGEMENT The VSA is the approved hardware installation and wiring spec for  Contact your SmartDrive Project and Account Manager this vehicle make-model and year ranges if anything within this document cannot be followed Specific details are defined within –...
  • Page 66 Freightliner M2 Document all Approved Exceptions Approved by CO MPANY CO NFIDENTIAL Rev 5, December 11, 2019 © 2019 SmartDrive Systems, Inc. This information is intended for use by SmartDrive customers only. Any other use without the express written consent of SmartDrive Systems, Inc. is strictly prohibited.