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Q.MOUNT
INSTALLATION INSTRUCTIONS
TILED ROOFS
1
Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs

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Summary of Contents for Qcells Q.MOUNT

  • Page 1 Q.MOUNT INSTALLATION INSTRUCTIONS TILED ROOFS Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 2: Safety Information

    Before installation, the manufacturer of the photovoltaic system must ensure that the given roof substructure is designed for the additional loads that will The Q.MOUNT corrugated sheet metal bridge system is exclusively designed occur. To check this, contact structural engineers directly on site.
  • Page 3: Safety And Warning Information

    PV system.  Possible general load limitations imposed by Hanwha Q CELLS GmbH (e.g. the necessity of snow removal to limit the snow load) must be taken into account. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 4 Material and processing warranty: Hanwha Q CELLS GmbH provides a material and processing warranty of 10 years for the materials used. For more detailed information, please refer to the separate warranty conditions. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 5: Important Warnings

    DIN standards and in the information, and/or from misuse of the products. regulations of the German roofing trade ("Regelwerk des Deutschen Dachdeckerhandwerks"). Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 6 ROOF HOOK INSTALLATION - TILE, PLAIN TILE, SLATE Note: The clamping ranges and the resulting loads are specified in the installation instructions for the modules used. Do not use the roof hooks and girder profiles as climbing aids or ladders! Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 7: Required Tools

    REQUIRED TOOLS Cordless screwdriver with Torque wrench Measuring tape Chalk line Spirit level Allen key WS6 bits, WS8, hexagon 6 Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 8: Roof Requirements

    Max. module field length: 12 m • Roof pitch: 10°-65 ° • Connection: Plate-head screws • Material: Aluminium EN AW-6063/stainless steel • Surface: plate-finished • Torque: 15 Nm (M8) 30 Nm (M10) Additional required documents Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 9 VERTICAL MODULE MOUNTING - SINGLE LAYER Middle clamp End clamp Profile connector 37/45/65 Girder profile 37/45/65 Roof hook AL13/ALS13 Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 10 Cross connector 37/45/65 Sheet metal plain tile with quick assembly Q.MOUNT Q.MOUNT Q.MOUNT Q.MOUNT Q.MOUNT Edge clip KC1 incl. Round wire (8 mm) wire clamp 8-10 End cap QC Roof hook for slate cable clip Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 11 Never grind into the tile itself, this will invalidate the roof tile manufacturer's warranty and increase the risk • The roof hook must never rest directly on the tile surface (3-5 mm distance). of roof leaks. • Always check an alternative use of metal roof tiles in our portfolio. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 12 Use additional rafters or counter battens or wooden boards to ensure a full • Use additional rafters or counter battens or wooden boards to ensure a full. surface of the base plate (option 1, 2, 3). surface of the base plate (option 1, 2, 3). Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 13 60 mm anchoring depth in the rafter. Length of the wood screw (incl. upper thread): Thickness of DH base batten +Height of the counter-battening +Height of the thermal insulation +60 mm anchorage depth in the rafters Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 14 * Special note: Make sure that the metal roof plate fits exactly to the respective building project. Particularly in the case of clay roofs, the enormous variety and variable installation options of these tiles make careful suitability testing and processing urgently necessary. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 15 Cover the roof with tiles Important note! Already when taking up the roof, pay attention to the thickness of the battens and the corresponding selection of the roof hooks with regard to the leg height. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 16 • Screw the support profile tight with the Allen screw to a torque of 15 Nm. • Screw the roof hook into the rafter with 2 wood screws according to the following instructions. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 17 Cover the roof with tiles Important note! Already when taking up the roof, pay attention to the thickness of the battens and the corresponding selection of the roof hooks with regard to the leg height. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 18 • Fix the adjacent roof tiles and the titanium zinc sheet in accordance with the rules and regulations of the German roofing trade. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 19 Insert the profile connector halfway into the first girder profile and insert the second girder profile onto the profile connector. If necessary, screw the profiles to the profile connector. Press the end caps into the end of the girder profile by hand. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 20 Note: The middle/end clamps must be installed at least 20 mm from the end of the the module frame. When the clamp and the second module are in the correct position, corresponding girder profiles. tighten the clamp. Tighten the screw on the middle clamp with a torque of 15 Nm. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 21 After max. 12 m, form an expansion joint of at least 5 cm. • Projection of the girder profiles over the last fastening: max. 30 cm! The projection should be the same on both sides. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 22 VERTICAL MODULE MOUNTING - CROSS CONNECTION Middle clamp End clamp Profile connector 37/45/65 Cross connector Girder profile Roof hook 37/45/65 AL13 X Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 23 When loosening and tightening the screw several times, make sure that the threaded plate is • Make sure that a force-fit and form-fit connection is achieved by the interlocking of the corrugations. correctly aligned (across the profile channel). Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 24 If necessary, screw the profiles to the profile connector. Press the end caps into the end of the girder profile by hand. • Press the end caps into the ends of the girder profiles. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 25 HORIZONTAL MODULE MOUNTING - CROSS CONNECTION Middle clamp End clamp Profile connector 37/45/65 Cross connector Girder profile Roof hook 37/45/65 AL13/ALS13 Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 26 Insert the profile connector halfway into the first girder profile and insert the second girder profile onto the profile connector. If necessary, screw the profiles to the profile connector. Press the end caps into the end of the girder profile by hand. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 27 When the clamp is in the • When loosening and tightening the screw several times, make sure that the threaded plate correct position, tighten the clamp. is correctly aligned (across the profile channel). Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 28 Place the lowest module on the girder profiles and align. Place the end clamp on the module frame and click it into the girder profile. When the clamp is in the correct position, tighten the clamp. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 29 Note: The middle/end clamps must be installed at least 20 mm from the end of the the module frame. When the clamp and the second module are in the correct position, corresponding girder profiles. tighten the clamp. Tighten the screw on the middle clamp with a torque of 15 Nm. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 30 After max. 12 m, form an expansion joint of at least 5 cm. • Projection of the girder profiles over the last fastening: max. 30 cm! The projection should be the same on both sides. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 31 Select the position the screw. In this way, all module rows of a module field are conductively interconnected. of the cable clips so that the cable plugs do not rest on the water-bearing layer. Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 32 POTENTIAL EQUALISATION OPTIONS FOR TILED ROOF Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 33 POTENTIAL EQUALISATION OPTIONS FOR TILED ROOF Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...
  • Page 34 Specifications subject to technical changes © Q CELLS Q_CELLS_Installation_manual_Q.MOUNT_Tiled_Roofs_2020-12_Rev01_EN Q.MOUNT INSTALLATION INSTRUCTIONS Tiled Roofs...