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GD6063
MS1000 Control System
Installation Guide
hanwell.com

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Summary of Contents for Hanwell MS1000

  • Page 1 GD6063 MS1000 Control System Installation Guide hanwell.com...
  • Page 2 Intentionally Left Blank...
  • Page 3 MS1000 Control System Installation Guide Document History Document Number: GD6063 Issue No. Issue Date Changes Changes to take account of introduction 26 October 2018 of EMS and reformatting hanwell.com Page 1 of 31 GD6063-1...
  • Page 4: Table Of Contents

    Connecting the MS1000 Control System..............16  7.1  Power Supply ............................ 16  7.2  Controller to MS1000 Control Unit - USB Cable Wiring ............17  7.3  RS485 Wiring from Controller to MS1000 Control Unit ............17  7.3.1  Standalone MS1000 Systems ....................17 ...
  • Page 5 MS1000 Output Card Case ....................23  8.2  Allowable Temperature and Humidity Ranges ..............23  9  Hanwell MS1000 System Fault Checking ..............24  9.1  Signals are not being received on any channels ..............24  9.2  Signals are not being received on some channels ............... 25 ...
  • Page 6: Overview Of The Ms1000 Control System

    MS1000 Control System Installation Guide 1 Overview of the MS1000 Control System The Hanwell MS1000 Control System is an interface between a Hanwell Environmental Monitoring System (EMS) and 3 party control equipment. It is designed to generate either latched voltages or currents corresponding to inputs, proportional to measured values, generated by sensors, in remote locations, that are compatible with the Hanwell Environmental Monitoring System (EMS) software.
  • Page 7: Ms1000 Control System Configuration

     Monitoring and Control Solution Option 1 - Standalone Solution Radio sensors transmit directly back to the MS1000 Control Unit via either a standalone Receiver connected to the MS1000 or a receiver incorporated into the MS1000 Control Unit. The MS1000 Control Outputs are sent to, for example, a 3rd Party Building Management System (BMS).
  • Page 8: Option 2 - Monitoring And Control Solution

    2.2 Option 2 - Monitoring and Control Solution Radio sensors transmit to an SR2 or CR2 Controller/Processor/Base Station (Controller). The Controller sends the data to both a monitoring PC and the MS1000 Control Unit. The MS1000 Control Outputs are sent to, for example, a Building Management System (BMS).
  • Page 9: Controllers/Processors

    Figure 3 – General System Schematic 2.2.1 Controllers/Processors The CR2 and SR2 Controllers both provide an interface/controls for the MS1000 Control System in addition to their other functions as outlined in Sections 2.2.1.1 and Error! Reference source not found. below.
  • Page 10: Output Cards

    2.3 Output Cards Input signals generated by sensors are either passed directly to the MS1000 Control System or passed to a CR3 or SR2 Controller for processing, before transmission to the MS1000 Control System. Output signals from the MS1000 Control System to the systems/equipment under control are generated by Output Cards located within the MS1000 Control Unit.
  • Page 11  The first Output Card receives the input signal from the MS Connector which is directly wired to either the Controller or the MS1000 Control Unit (see Figure 7 – MS Connector Wiring). ...
  • Page 12  MS1000-AM (12-bit) – (Analogue). Both types of Output Card are added to the MS1000 Control Unit in the same way. Analogue and Relay Output Cards can be combined in the same MS1000 Control Unit to provide the necessary range of signal/output types.
  • Page 13: Output Card Specifications

    MS1000 Control System Installation Guide 2.3.1 Output Card Specifications 2.3.1.3 Relay Output Card Number of Outputs: Relay Rating: Capable of switching Either: 0.5A at 12V DC 0.5A at 24V AC Higher power relays can be driven from the card where necessary Pin Out: See Table 6 –...
  • Page 14: Pre-Delivery

    MS1000 Control System Installation Guide 3 Pre-Delivery Prior to delivery, Hanwell Solutions should be supplied with a URS (User Requirement Specification) detailing the output requirements for the system. These will then be programmed into the MS1000 Firmware. The URS should include the following information: ...
  • Page 15: Firmware/Software Requirements

    Installation Guide 4 Firmware/Software Requirements Firmware The Firmware is the customised ROM fitted either to the MS1000 Control Board or the CR3/SR2 Controller depending on the type of System. It is written to the supplied URS (User Requirement Specification). A URS MUST BE SUPPLIED TO HANWELL SOLUTIONS PRIOR TO THE SHIPPING OF THE MS1000 CONTROL SYSTEM 4.2 Software...
  • Page 16: Pre-Commissioning

    The required number and type of Output Cards should be mounted on the MS1000 Control Unit’s DIN rail.  Mains power run should be run from a mains fused spur into the MS1000 Control Unit’s case, but not connected. ...
  • Page 17: Ms1000 Output Card Id Number

    Installation Guide 6 MS1000 Output Card ID Number ID Number Each MS1000 Output Card needs to be configured with a unique ID number.  This number is set during build at the factory and will not need adjusting. Note: The information below on setting the ID number and wiring of the card is for reference only;...
  • Page 18: Connecting The Ms1000 Control System

    Installation Guide 7 Connecting the MS1000 Control System Power Supply The MS1000 Control Unit is powered from a single phase 240V 50Hz local mains supply from a switched feed, fused at 3 Amps.  This is connected via a DIN rail mounted power supply, labelled with live, neutral and earth, as shown in Figure 6 - Power Supply Connections.
  • Page 19: Controller To Ms1000 Control Unit - Usb Cable Wiring

    Junction Box, located within 2 meters of the CR3/SR2 Controller’s planned location.  Up to 1000m of cable (from the MS1000 Control Unit to the Junction Box) can be used without line drivers being required. Run the Hanwell supplied cable from the Junction Box to the CR3/SR2 Controller. See Figure 3 –...
  • Page 20 As a result, it is important to ensure that the correct connections are made between the CR3/SR2 Controller and the MS1000 Control Unit, via the Hanwell supplied cable with a moulded mini-DIN plug, the Junction Box and the Customer supplied cable.
  • Page 21 Power 0V Table 3 Test and confirm correct operation, following the tests laid out in Document Number: TI4628 MS1000 Test Procedure; entering the test results in the Appendix - MS1000 Control Panel Test Checklist – to this document. hanwell.com Page 19 of 30...
  • Page 22: Wiring Summary

    MS1000 Control System Installation Guide 7.3.3 Wiring Summary SR2/CR2 Controller Control Unit Terminal MS1000 Output Line Description Wiring Connections Card Connections (plus Expansion Panels) (via MS Connector) +12V Power +12V Power 0V Tx + RS485 Tx + Tx - RS485 Tx -...
  • Page 23: Wiring The Output Cards

    Installation Guide 7.4 Wiring the Output Cards The Outputs from the MS1000 Control System Output Cards, Analogue and Relay, to valves, heaters, BMS etc via the control wiring should be made to the appropriate Output Card terminals as specified in Table 6 and Figure 8:...
  • Page 24: Technical Reference

    The MS1000 enclosures are steel, wall-mounted, have a protection rating to IP66 and EN6529/10.91 and comply with NEMA12.  The MS1000 case will be supplied in the most appropriate size for the required number of Output Cards to be fitted.  ...
  • Page 25: Ms1000 Output Card Case

    Case Material Steel, powder coated finish Protection Rating IP66 to EN6529/10.91 complies with NEMA12 8.1.4 MS1000 Output Card Case The MS1000 Output Card is fitted into a DIN rail mountable Case. Case Height 112mm Case Width 100mm Case Depth 23mm Case Material 8.2 Allowable Temperature and Humidity Ranges...
  • Page 26: Hanwell Ms1000 System Fault Checking

    MS1000 Control System Installation Guide 9 Hanwell MS1000 System Fault Checking This section details the common fault checks for an MS1000 Control Unit if signals are not being received correctly by the 3 party system. Signals are not being received on any channels...
  • Page 27: Signals Are Not Being Received On Some Channels

    The lead from the aerial to the CR-1 is plugged  The sensor’s battery is not too low for it to transmit.  Try resetting the MS1000. 9.2 Signals are not being received on some channels Possible Causes Action to Take ...
  • Page 28: Readings Are Incorrect

     Check the scale used on the 3 party system matches the Incorrect scaling on the scale being supplied by the MS1000 system. This will have party system’s been specified when the MS1000 was ordered. software. hanwell.com GD6063-1...
  • Page 29: Existing Hanwell Ems Users

    MS1000 Control System Installation Guide 10 Existing Hanwell EMS Users If you are adding an MS1000 Control System to an existing Hanwell EMS system, please check the following: 10.1 Hardware The EMS Architect2 Controller must be the four socket build. This build has four mini-DIN sockets on the back panel: RX, RX2, MS and SERIAL.
  • Page 30: Contact Information

    MS1000 Control System Installation Guide 11 Contact Information Hanwell Solutions Ltd Head Office Pendle House Jubilee Road Letchworth Hertfordshire. SG6 1SP United Kingdom Switchboard: +44 (0)1462 688070 Technical Support: +44 (0) 1462 688078 info@hanwell.com sales@hanwell.com support@hanwell.com www.hanwell.com hanwell.com GD6063-1 Page 28 of 30...
  • Page 31 MS1000 Control System Installation Guide Appendix MS1000 Control Panel Test Checklist To Be Completed in all Cases. Date: Engineers Name : UUT Model Number: Serial Number : Test Telemetry ID : Receiver frequency: Customer Name: Test Ins. Pass/Fail Test Description Comments Ref.
  • Page 32 MS1000 Control System Installation Guide Comments: hanwell.com GD6063-1 Page 30 of 30...
  • Page 33 Intentionally Blank...

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