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Industrial Shields PLC Arduino ARDBOX User Manual

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PLC ARDUINO ARDBOX & DALI 20 I/Os ANALOG HF
PLUS MODBUS
PLC ARDUINO ARDBOX & DALI 20 I/Os
ANALOG HF
PLUS

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Summary of Contents for Industrial Shields PLC Arduino ARDBOX

  • Page 1 PLC ARDUINO ARDBOX & DALI 20 I/Os ANALOG HF PLUS MODBUS PLC ARDUINO ARDBOX & DALI 20 I/Os ANALOG HF PLUS...
  • Page 2 Ref. 004001001200 Rev.3: 17-01-2021...
  • Page 3 I/Os Analog HF PLUS User Guide Revised January 2022 This user guide is for version PLC Arduino ARDBOX & DALI 20 I/Os Analog HF PLUS, ABOX-103-001-8 with Reference name 004001001200 For older versions refer to user guide with Cat. No. ABOX-103-001-72...
  • Page 4 Rev.3: 17-01-2021 Preface This User Guide is been implemented by Boot & Work, S.L. working under the name Industrial Shields. Purpose of the manual The information contained in this manual can be used as a reference to operating, to functions, and to the technical data of the signal modules, power supply modules and interface modules.
  • Page 5 Ref. 004001001200 Rev.3: 17-01-2021 • Care should be taken when servicing electrostatic sensitive components. The manufacturer's recommendations for these components should be followed. • The Ardbox Family PLCs are Open Type Controllers. It is required that you install the Ardbox PLC in a housing, cabinet, or electric control room. Entry to the housing, cabinet, or electric control room should be limited to authorized personnel.
  • Page 6 PROPERLY RATED AND INSTALLED FOR THE INTENDED USE WITHIN THE OVERALL EQUIPMENT OR SYSTEM. Industrial Shields shall not be responsible for conformity with any codes, regulations or standards that apply to the combination of products in the customer’s application or use of the product.
  • Page 7 Intended use or of Industrial Shields products Consider the following: Industrial Shields products should only be used for the cases of application foreseen in the catalogue and the associated technical documentation. If third-party products and components are used, they must have been recommended or approved by Industrial Shields.
  • Page 8 Residual Risks The control and drive components of an Industrial Shields PLC are approved for industrial and commercial use in industrial line supplies. Their use in public line supplies requires a different configuration and/or additional measures. These...
  • Page 9 Warranty and Limitations of Liability Warranty Industrial Shields’s exclusive warranty is that the products are free from defects in materials and workmanship for a period of one year (or other period if specified) from date of sale by Industrial Shields.

  • Page 10: Table Of Contents

    Ref. 004001001200 Rev.3: 17-01-2021 Table of Contents Ardbox & DALI Analog HF: General Features ............10 Technical Specifications .................... 11 General Specifications: ..................11 Performance Specification: ................12 Symbology ......................12 Precautions ....................... 13 Arduino Board ....................13 Intended Audience .................... 13 General Precautions ..................

  • Page 11: Ardbox & Dali Analog Hf: General Features

    Ref. 004001001200 Rev.3: 17-01-2021 Ardbox & DALI Analog HF: General Features COMPACT PLC ARDUINO ARDBOX & DALI 20I/Os ANALOG HF PLUS Fuse protection (2.5A) 12 to 24Vdc Input Voltage Polarity protection Input rated voltage 24 Vdc Rated Power 30 W I Max.

  • Page 12: Technical Specifications

    Ref. 004001001200 Rev.3: 17-01-2021 I2C – RS232 – RS485 – TTL Expandability 004001001200 Reference Technical Specifications General Specifications: Power supply DC power supply 12 to 24Vdc voltage Operating DC power supply 11.4 to 25.4Vdc voltage range Power DC power supply 30VAC max.

  • Page 13: Performance Specification

    Ref. 004001001200 Rev.3: 17-01-2021 Performance Specification: Arduino Board ARDUINO LEONARDO Control method Stored program method I/O control method Combination of the cyclic scan and immediate refresh processing methods. Arduino IDE. Based on wiring (Wiring is an Open Source electronics platform composed of a programming language.

  • Page 14: Precautions

    INDUSTRIAL SHIELDS representative. Ensure that the rating and performance characteristics of Ardbox are sufficient for the systems, machines, and equipment, and be sure to provide the systems, machines, and equipment double safety mechanisms.

  • Page 15: Software Interface

    Rev.3: 17-01-2021 Software interface Industrial Shields PLC are programmed using Arduino IDE, which is a software based on the C language. They can also be programmed using directly C but it is much easier working with Arduino IDE as it provides lots of libraries that helps in the programming.
  • Page 16 Ref. 004001001200 Rev.3: 17-01-2021 5. Search for industrialshields. 6. Click install (selecting the latest version). Following these steps, you will be able to use now the Industrial Shields Boards:...
  • Page 17 232 DALI or Ardbox Analog HF+ w/HW RS-485 DALI) depending on your jumpers & switch configuration. Also, there are some examples of programming in File -> Examples -> Ardbox DALI Family. Furthermore, there are some extra libraries that can be found in Industrial Shields GitHub. https://github.com/IndustrialShields/...

  • Page 18: How To Connect Plc Arduino To Pc

    Ref. 004001001200 Rev.3: 17-01-2021 How to connect PLC Arduino to PC Connect USB port from PLC to PC. NOTE: Ardbox Family uses micro USB cable. Open Arduino IDE interface: Select Industrial Shields boards -> Ardbox Family Select correct port.

  • Page 19: How To Connect Plc To Power Supply

    DIN Rail: -12Vdc / 24Vdc -2.5A -30W Industrial Shields power supplies provide parallel operation, overvoltage protection, and overcurrent protection. There is a LED inductor for power status, the power supply is certified according to UL. The standard, Part 1 of IEC 61010, sets the general safety requirements for the following types of electrical devices and their accessories, regardless of where use of the device is intended.

  • Page 20: Ardbox Analog I/O Pinout

    Ref. 004001001200 Rev.3: 17-01-2021 Ardbox Analog I/O pinout: Zone Connections RIGHT ZONE LEFT ZONE Switch config* (see section 8 for Communications configuration. Enabling Communications A0.6 Analog Out A0.5 Analog Out disables some I/Os) A0.4 Analog Out A0.3 Analog Out A0.2 Analog Out A0.1 Analog Out...
  • Page 21 Ref. 004001001200 Rev.3: 17-01-2021 LEFT ZONE RIGHT ZONE Switch config* (see section 8 for Communications RS485(A) configuration. Enabling RS485(B) Communications disables some I/Os) RS485(Y) RS485(Z) SCL-PIN3 SCL(I2C) SDA-PIN2 SDA(I2C) TX-PIN4 RX-PIN8 Communications pins Ground 5Vout DC RESET RESET Not Connected Not Connected I0.9 Analog/Digital Input...

  • Page 22: Switch Configuration

    Ref. 004001001200 Rev.3: 17-01-2021 Switch configuration General Switches Configuration LEFT ZONE SWITCH Communications and inputs/outputs cannot work simultaneously. LEFT ZONE SWITCH I0.8 / RS-485 DE I0.8 RS-485 DE RS-485 DE / I0.8 RS-485 DE I0.8 I0.9 / RS-485 RE I0.9 RS-485 RE RS-485 RE / I0.9 RS-485 RE I0.9...
  • Page 23 Ref. 004001001200 Rev.3: 17-01-2021 TOP ZONE SWITCH TOP ZONE SWITCH RS* / Q0.8 Q0.8 Q0.8 / RS* Q0.8 Q0.9 / RS* Q0.9 RS* / Q0.9 Q0.9 1. Q0.8 / RS* - If this switch is ON the RS* is activated, otherwise the Q0.8 will be activated.

  • Page 24: Rs-485 Switch Configuration

    Ref. 004001001200 Rev.3: 17-01-2021 RS-485 Switch configuration RS-485 TOP ZONE: In order to enable the RS-485 protocol the TOP TOP ZONE ZONE must be configured as it is shown in the table. SWITCH MODE RS* / Q0.8 Having this setup, the I0.3 & I0.2 are disabled. Q0.8 / RS* Q0.9 / RS* RS* / Q0.9...

  • Page 25: I2C Switch Configuration

    Ref. 004001001200 Rev.3: 17-01-2021 I2C Switch configuration LEFT ZONE TOP ZONE SWITCH MODE SWITCH MODE I0.8 / RS-485 DE I0.2 / RS* RS-485 DE / I0.8 RS* / I0.2 I0.9 / RS-485 RE RS-485 RE / I0.9 I0.3 / RS* SDA-D2 / I0.0 RS* / I0.3 SCL-D3 / Q0.6...

  • Page 26: Jumper Configuration

    Ref. 004001001200 Rev.3: 17-01-2021 Jumper Configuration General Jumper Configuration This jumper makes the choosing between connecting JUMPER ZONE 1 MAX232 to pins 0,1 of the Arduino Leonardo or with the LEFT RIGHT MAX485. In order to use the RS-232 Hardware Serial RS-485 RS-485 protocol both RS-232 must be connected to the D1/D0.

  • Page 27: Hardware Serial Rs-232 & Rs-485 Configuration

    Ref. 004001001200 Rev.3: 17-01-2021 Hardware Serial RS-232 & RS-485 Configuration Hardware Serial RS-485. In order to enable the Hardware Serial RS-485 the total configuration of the Ardbox & DALI Analog HF PLUS will be: Switch configuration: Jumper configuration: ZONE 1 ZONE 2 o Available communication protocols: •...

  • Page 28: Hardware Serial Rs-232

    Ref. 004001001200 Rev.3: 17-01-2021 Hardware Serial RS-232 . In order to enable the Hardware Serial RS-232 the total configuration of the Ardbox & DALI Analog HF will be: Switch configuration: Note: The switches of the left zone of the RS-485 don’t interfere in the RS-232 HS, the thing is that as pins 0 &...

  • Page 29: Ardbox - Arduino I/Os 5V Pins

    Ref. 004001001200 Rev.3: 17-01-2021 Ardbox - Arduino I/Os 5V pins The Ardbox has some of the Leonardo board pins available. These pins can be programmed according to Arduino features such as I/Os operating at 5V or any additional features present in the pins (for example I2C communication in pins SCL and SDA).

  • Page 30: Dali

    Ref. 004001001200 Rev.3: 17-01-2021 DALI DALI communication involves Arduino pins 14(MISO) and 16(MOSI), which were previously used for SPI Communication. Now, they are part of DALI communication, sending and receiving data with Manchester codification. There is a connector with 2 DALI pins: DA+ and DA-. This can be used with one of our DALI modules or an external supported one.
  • Page 31 Ref. 004001001200 Rev.3: 17-01-2021 PWM Waveform Analog Out Turn-on Analog Out Turn-off...
  • Page 32 Ref. 004001001200 Rev.3: 17-01-2021 Analog/Digital Input Turn-on Analog/Digital Input Turn-off...

  • Page 33: Typical Connections

    Ref. 004001001200 Rev.3: 17-01-2021 Typical Connections...
  • Page 34 Ref. 004001001200 Rev.3: 17-01-2021...
  • Page 35 Ref. 004001001200 Rev.3: 17-01-2021...
  • Page 36 Ref. 004001001200 Rev.3: 17-01-2021...

  • Page 37: Connector Details

    Ref. 004001001200 Rev.3: 17-01-2021 Connector details The connector inside the PLCs that mounts on the PCB is MC 0,5/10-G-2,5 THT – 1963502 from Phoenix contact. MC0,5/10-G-2,5THT For I/O and power supply there is a FK-MC 0,5/10-ST-2,5 - 1881406 connector from Phoenix contact.

  • Page 38: Ardbox Family Dimensions

    Ref. 004001001200 Rev.3: 17-01-2021 ARDBOX Family Dimensions: 45mm width DIN rail mounting:...

  • Page 39: Installation And Maintenance

    Ref. 004001001200 Rev.3: 17-01-2021 Installation and Maintenance Notes for installation: The installation position should be free from the following: dust or oil smoke, conductive dust, corrosive or flammable gas, high temperature, condensation, and rain. Besides, vibration and impact also affect the PLC normal operation and shorten its lifespan;...
  • Page 40 Ref. 004001001200 Rev.3: 17-01-2021 Provide adequate clearance for cooling and wiring ARDBOX & DALI 20 I/Os Analog HF PLUS. Is designed for natural convection cooling. For proper cooling, you must provide a clearance of at least 25 cm above and below the devices. Also, allow at least 25 cm of depth between the front of the modules and the inside of the enclosure.
  • Page 41 Ref. 004001001200 Rev.3: 17-01-2021 - Disconnect the external power supply of the system (on all phases) beforere connecting or disconnecting a module. Failure to observe this precaution may cause faults or malfunctions of the module. - Tighten the screws of the terminal ports and the screws of the connectors within the prescribed tightening torque.

  • Page 42: Revision Table

    Ref. 004001001200 Rev.3: 17-01-2021 Revision Table Revision Number Date Changes 30 / 08 / 2019 First implementation 03 / 07 / 2020 Second implementation 17 / 01 / 2022 Third implementation...
  • Page 43 Ref. 004001001200 Rev.3: 17-01-2021 About Industrial Shields: Direction: Fàbrica del Pont, 1-11 Zip/Postal Code: 08272 City: Sant Fruitós de Bages (Barcelona) Country: Spain Telephone: (+34) 938 760 191 / (+34) 635 693 611 Mail: industrialshields@industrialshields.com...

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Dali 20

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