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PTC -0110BA-2 User Manual

Uninterruptible power system 400hz in, 60hz out single phase – 1kw / 2kva
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P.T.C. Production & Trading Company AG
P.T.C.
Production & Trading Co. AG
P.O. Box
CH-6330 Cham
Switzerland
Phone:
(+41 41) 740 45 54
Fax:
(+41 41) 740 46 64
E-Mail:
ptc@bluewin.ch
Web:
http://www.ptcag.ch
Publication Number: PTC-0110BA2UM, REV(A)
UNINTERRUPTIBLE POWER SYSTEM
400Hz IN, 60Hz OUT
SINGLE PHASE – 1kW / 2kVA
PTC-0110BA-2
MADE IN THE U.S.A
USER'S MANUAL
November, 2003

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  • Page 1 PTC-0110BA-2 MADE IN THE U.S.A USER’S MANUAL P.T.C. Production & Trading Co. AG P.O. Box CH-6330 Cham Switzerland Phone: (+41 41) 740 45 54 Fax: (+41 41) 740 46 64 E-Mail: ptc@bluewin.ch Web: http://www.ptcag.ch Publication Number: PTC-0110BA2UM, REV(A) November, 2003...

  • Page 2: Table Of Contents

    PTC-0110 BA2UM, REV(A) Table of Contents Page Safety Instructions ....................iii General Description....................1 Intended Applications .....................1 Functional Overview ....................1 (Deleted) ........................3 Installation Instructions ..................3 Front Panel Description ..................4 Front Panel: Main Components ................4 Front Panel: Indicators and Switches ..............5 Rear Panel Description ...................6 Operation, Controls and Indicators ...............7...

  • Page 3: Safety Instructions

    PTC-0110BA2UM, REV(A) IMPORTANT SAFETY INSTRUCTIONS • 110BA-2 contains an internal high voltage, high energy power source (96VDC battery) large high voltage (340VDC) capacitors. • The unit should not be tampered with by unauthorized personnel !!! • Turning off the Input ON/OFF Switch and/or disconnecting the input connector do not turn off the UPS !!! •...

  • Page 4: General Description

    PTC-0110BA2UM, REV(A) General Description Intended Applications 110BA-2 is a high quality, rugged, 400Hz IN 60Hz OUT, 1kW / 2KVA, 19” rack-mounted interruptible Power Source (UPS). In addition to full compliance with all the requirements of MIL- STD-1399 (Section 300), the 110BA-2 is specifically designed to meet the harsh military ship environment.
  • Page 5 PTC-0110BA2UM, REV(A) RFI FILTER ISOLATION RFI FILTER & VARISTOR TRANSFORMER & VARISTOR AC INPUT 115VAC,400Hz Power Conditioner Low Voltage To 2 POLES INPUT Contactors 2 POLES OUTPUT CONTACTOR CONTACTOR AC-DC DC-AC 320 Vdc CONVERTER INVERTER AC OUTPUT 115VAC,60Hz REMOTE INPUT...

  • Page 6: Deleted)

    PTC-0110BA2UM, REV(A) 2. (Deleted) nstallation Instructions Before installing the unit, please read carefully the Safety Instructions at the beginning of this manual. Make sure that the Master switch is in the OFF position. Two circular connectors (J1 and J2) are provided on the rear panel of the UPS (see Figure 5). J1 is the input connector, J2 is the output of the UPS.

  • Page 7: Front Panel Description

    PTC-0110BA2UM, REV(A) Front Panel Description Front Panel: Main Components (See Figure 3) Removable air filter (of the Power Conditioner’s cooling air). Visual Indicators and Switches (for detailed view see Figure 4). Air Inlet (of main UPS heatsink). Input ON/OFF Switch.

  • Page 8: Front Panel: Indicators And Switches

    PTC-0110BA2UM, REV(A) Front Panel: Indicators and Switches (See Figure 4) Input ON/OFF switch. Master ON/OFF switch. Input Fail LED (red). Input OK LED (green). Output Standby LED (yellow). Output OK LED (green). 10. Output Fail LED (red). 11. On Battery Warning LED (blinking yellow).

  • Page 9: Operation, Controls And Indicators

    PTC-0110BA2UM, REV(A) Operation, Controls and Indicators (ref. Figures 3 and 4) Turning the UPS ON and OFF In order to turn the UPS ON (after the electrical connections are made), turn ON the Input ON/OFF switch (4), the Master ON/OFF switch (5) and if used, the remote ON/OFF switch. (The order is not important).
  • Page 10 PTC-0110BA2UM, REV(A) Operation, Controls and Indicators (ref. Figures 3 and 4) Turning the UPS ON and OFF In order to turn the UPS ON (after the electrical connections are made), turn ON the Input ON/OFF switch (4), the Master ON/OFF switch (5) and if used, the remote ON/OFF switch. (The order is not important).
  • Page 11 PTC-0110BA2UM, REV(A) IMPORTANT SAFETY INSTRUCTIONS • 110BA-2 contains an internal high voltage, high energy power source (96VDC battery) large high voltage (340VDC) capacitors. • The unit should not be tampered with by unauthorized personnel !!! • Turning off the Input ON/OFF Switch and/or disconnecting the input connector do not turn off the UPS !!! •...

  • Page 12: Battery Test

    Charge-Discharge Cycles Temperature The battery used in the PTC-0110BA-2 is sealed and does not “dry up” or lose gasses, but its end of service life is brought about by the gradual corrosion of the electrodes. This process is accelerated by high operating temperatures. Every 10°C rise above 20°C will reduce the battery service life by half.

  • Page 13: Replacing The Battery Pack

    Replacing the Battery Pack For ease of use, the battery of the PTC-0110BA-2 is packaged within a Removable Battery Pack (P/N M357380) that may be ordered separately. During storage, the Battery Pack may be removed and stored separately in a cooled ambient.

  • Page 14: Over Temperature Condition

    PTC-0110BA2UM, REV(A) Communications and Remote Control Dry Contacts Interface Dry Contacts Interface is available through connector J3 ( a DB9 male connector located on the rear panel). This interface allows control and monitoring of the UPS by a server. Two configurations are available: Option 0 (Standard) and Option 1.
  • Page 15 PTC-0110BA2UM, REV(A) 8.1.2 Option 1 Dry Contacts Interface Table 2 shows J3 pin assignment for Option 1. In this option the server interfaces to the UPS via a quasi - RS232 communication link Table 2 Dry Contacts Connector J3 Pin Assignment, Option 1...

  • Page 16: Rs-232 Communication Interface

    UPS.) This interface allows control and monitoring of the UPS by a host computer through the serial RS232 communication link. For further information about this feature refer the PTC-0120BA-1 Software User Manual. Table 3 shows the standard RS232 pin assignment.

  • Page 17: Specifications

    PTC-0110BA2UM, REV(A) Specifications Voltage 85-140 VAC without switching to battery power. INPUT (below this level the battery will be used). Frequency 360-440 Hz Power Factor > 92% Spikes 200 joules clamping device Isolation Input is galvanically isolated from output and chassis (> 1 MΩ at 600VDC).
  • Page 18 The alarm may be silenced by pressing the "Alarm Off" push-button on the front panel. d) Power The PTC-0110BA-2 has two double-pole contactors, one on the input and Switches one on the output. The input ON/OFF contactor is controlled by the input ON/OFF switch located on the front panel.
  • Page 19 PTC-0110BA2UM, REV(A) Discrete Four dry contacts indicating the following conditions: INTERFACE interface "UPS ON" (Output OK) "Battery Voltage Low" "Input Power Loss" (Battery Operation) "Fault Detect" A "Shutdown" input (via opto-isolator) for remote shutdown of the UPS during AC input fail. When the AC input recovers the UPS will automatically turn ON.

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