Hammer FP Series Operating And Maintenance Manual
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Hammer FP Series Operating And Maintenance Manual

Fixed crusher
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Operating and
maintenance manual
FP SERIES
FIXED CRUSHER

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Summary of Contents for Hammer FP Series

  • Page 1: Instructions, Use And Maintenance Manual

    Operating and maintenance manual FP SERIES FIXED CRUSHER...
  • Page 2 FIXED CRUSHER FP SERIES Instruction manual for the use, maintenance, safety, transport, storage, installation, repair, spare parts and disposal of the HAMMER product: FP CRUSHER All rights are reserved, including translation rights. Reproduction of this publication without the permission of HAMMER S.r.l. is prohibited...
  • Page 3 FIXED CRUSHER FP SERIES CE CERTIFICATE Conformity Declaration (ALL. IIA DIR. 2006/42/CE) The undersigned “MANUFACTURER” HAMMER S.R.L. – Via degli Oleifici dell’Italia Meridionale, Lotto G1 – 70056 Molfetta (BA) – Italy declares, under his own responsibility that the MODEL: SERIAL NO.:...

  • Page 4: Table Of Contents

    2.7 Equipment identification data and CE marking ........................14 2.8 Description of the equipment ..............................16 2.9 Intended use and limits of use ..............................16 2.10 Technical specifications of HAMMER CRUSHERS ......................16 2.11 Noise........................................17 3. SAFETY ....................................18 3.1 Standards and certifications ...............................
  • Page 5 FIXED CRUSHER FP SERIES 6. MAINTENANCE ....................................30 6.1 Mintenance of mechanical components ..........................30 6.2 Hydraulic system maintenance ..............................30 6.3 Lubrications ....................................... 31 6.4 Authorized assistance ................................... 31 6.5 Scheduled maintenance synoptic table ..........................32 6.6 Tightening torques of screws and nuts ........................... 33 6.7 Hydraulic pipe dimensions ................................
  • Page 6 FIXED CRUSHER FP SERIES The technical information contained in this manual are not binding. HAMMER S.r.l. reserves the right to make any changes necessary to improve the manual at any time. Ed. 01/18 Rev. 00...
  • Page 7 FIXED CRUSHER FP SERIES HAMMER S.r.l. Registered Office and Factory: Via Oleifici dell’Italia Meridionale, LOTTO G1 Z.I. - 70056 MOLFETTA (BA) VAT number: 06233290722 Telephone: +39 080 337 53 17 Email: info@hammereurope.com Url: www.hammereurope.com Ed. 01/18 Rev. 00...

  • Page 8: Introduzione

    B. The regular operation of the CRUSHER depends on correct use and maintenance. Therefore, the efficiency and duration of your equipment will be closely connected with these fundamental aspects. C. HAMMER S.r.l. reserves the right to make the modifications it deems necessary or useful to its own equipment without compromising its essential characteristics.

  • Page 9: Regulatory References

    FIXED CRUSHER FP SERIES 1.5 REGULATORY REFERENCES All HAMMER CRUSHERS are designed, built and tested in accordance with the following standards: Standard Title Year 2006/42/CE Machinery Directive 2006 UNI EN 474-1 Earth moving machinery - Safety - Part 1: General requirements...

  • Page 10: Consultation Of The Manual

    E. The warranty is only valid if the first start-up is carried out by personnel authorized by HAMMER S.r.l.. The warranty is subject to the regular maintenance described in Chapter 6 of this manual.

  • Page 11: Request For Assistance

    To request any type of assistance, please contact the Customer Service of the MANUFACTURER, sending an email to the email address of HAMMER service@hammereurope.com with a copy of the specific form (Annex 1 of Chapter 8 of this manual), duly completed and always mentioning the equipment’s serial number.

  • Page 12: Information

    FIXED CRUSHER FP SERIES 2. INFORMATION 2.1 DEFINITIONS MACHINE: Assembly, fitted with or intended to be fitted with a drive system, other that direct human or animal force, consisting of linked parts or components, at least one of which moves, and which are joined together for a specific application.

  • Page 13: Operator Qualified As "Mc

    FIXED CRUSHER FP SERIES 2.3 OPERATOR QUALIFIED AS “MC” MACHINE CONDUCTOR i.e. the person in charge of starting and controlling the operation of the CRUSHER, performing simple adjustment operations and eliminating the causes of equipment stoppage due to malfunctions. 2.4 OPERATOR QUALIFIED AS “MT”...

  • Page 14: Equipment Identification Data And Ce Marking

    FIXED CRUSHER FP SERIES 2.7 EQUIPMENT IDENTIFICATION DATA AND CE MARKING The main components of the HAMMER CRUSHER of the FP Series are the following: Figure 1: CRUSHER components 1 – Jaw closing cylinder 2 – Jaw pin 3 – Structure 4 –...
  • Page 15 FIXED CRUSHER FP SERIES The identification data of the CRUSHER, pursuant to the Machinery Directive (2006/42/EC), are legibly and indelibly PROVIDED on a plate, shown below, affixed to the equipment. It is absolutely forbidden to remove it or change its contents.

  • Page 16: Description Of The Equipment

    FIXED CRUSHER FP SERIES 2.8 DESCRIPTION OF THE EQUIPMENT The HAMMER CRUSHER of the FP series, mounted on the excavator arm, makes it possible to crush construction materials and shear any reinforcing rods present in the structures to be demolished. The HAMMER FP CRUSHER, designed for secondary demolition activities, is characterized by one only movement, i.e.

  • Page 17: Noise

    FIXED CRUSHER FP SERIES Model FP05 FP10 FP16 FP22 FP26 FP32 Excavator weight 8-13 13-22 16-25 20-32 33-40 Weight 1450 2150 2650 2950 Opening/oil flow rate closing l/min 20-70 70-110 140-200 200-250 200-300 220-300 Excavator working pressure 1280 1650 2100...

  • Page 18: Safety

    FIXED CRUSHER FP SERIES 3. SAFETY 3.1 STANDARDS AND CERTIFICATIONS In the design of the CRUSHER, the MANUFACTURER has taken on the task of achieving important objectives, first of all the pursuit of the maximum level of equipment, obtained through specific design solutions, consistently with the provisions of the Machinery Directive.

  • Page 19: Behavior To Be Adopted In The Event Of Accidents

    FIXED CRUSHER FP SERIES 3.2.3 BEHAVIOR TO BE ADOPTED IN THE EVENT OF ACCIDENTS Operators have to keep always ready for use, in case of need: • First aid kit; • Emergency telephone numbers. In the event of accidents, call for help and follow the specific emergency procedures, according to the indications and the methods envisaged by the rules on Safety at Work.

  • Page 20: Prohibitions

    FIXED CRUSHER FP SERIES 3.4 PROHIBITIONS • DO NOT carry or lift people on the CRUSHER. • DO NOT carry out maneuvers at risk that may cause the CRUSHER or its contents to tip over. • DO NOT change the setting of the maximum pressure valves in the hydraulic circuits.

  • Page 21: Safety Symbols

    FIXED CRUSHER FP SERIES 3.5 SAFETY SYMBOLS The following pictograms relating to the specific risks/PPE relating to the CRUSHERS are clearly visible on the equipment. The meaning of each of them is provided below. Ban on lubrication or Do not approach or stand...
  • Page 22 FIXED CRUSHER FP SERIES Read and carefully observe the instructions in the use and maintenance manual supplied by the MANUFACTURER, to be able to evaluate: • Periodic maintenance of the components of the CRUSHER (check and tightening of bolts and pins, greasing, replacement of sleeves, hydraulic oil, etc.);...

  • Page 23: Safety Devices

    FIXED CRUSHER FP SERIES 3.6 SAFETY DEVICES The excavator on which the CRUSHER is mounted must be equipped with the following safety devices: DANGER SECURITY DEVICE Fall of material from above onto the FOPS cabin use operator Circuits equipped with devices that block the equipment (e.g.

  • Page 24: Use Of The Crusher

    FIXED CRUSHER FP SERIES 4. USE OF THE CRUSHER 4.1 MOUNTING THE TOP BRACKET ON THE CRUSHER Carefully bring the top bracket close to the CRUSHER. Align the pin housing holes. Insert the pins in their respective seats and lock them with washers and nuts (observe the position of the safety blocks).

  • Page 25: Crusher Controls

    FIXED CRUSHER FP SERIES 4.2 CRUSHER CONTROLS With regard to the CRUSHER controls, please refer to the controls of the excavator on which it is mounted. 4.3 ASSEMBLING THE TOP BRACKET ON THE EXCAVATOR’S ARM • Proceed with the equipment lying on the ground.
  • Page 26 FIXED CRUSHER FP SERIES nsert the pins of the arm and the joint cover in their respective seats and secure them with screws and nuts. The tightening torques of the nuts depend on their size. In this regard, see the table in § 6.6, “Tightening Torques of Screws and Nuts”.

  • Page 27: Initial And Period Checks

    4.4 INITIAL AND PERIODIC CHECKS • At the time of the first connection of the CRUSHER (as well as of all HAMMER equipment), it is necessary to verify, by means of suitable flow meter and pressure gauge, that the capacity and working pressure exiting the excavator are those prescribed in the technical specifications for the specific CRUSHER model.

  • Page 28: Recommendations For Use

    FIXED CRUSHER FP SERIES 4.6 RECOMMENDATIONS FOR USE • Most of the drawbacks and failures that may occur during the use of the CRUSHER is caused by the loosening of the fixing parts and by the presence of leaks that are not promptly eliminated.

  • Page 29: Handling

    Figure 3: Lifting points of the crusher with eyebolts For a long service life of the crusher, it is necessary to disconnect the Hammer FP Series fixed crusher after completion of the work, taking care to first relieve the residual pressure. The crusher must then be cleaned of excess oil, dust and/or residual sludge and, above all, dried: then grease it completely according to the instructions in §...

  • Page 30: Maintenance

    FIXED CRUSHER FP SERIES 6. MAINTENANCE CAUTION: All maintenance operations must be performed after cutting off the hydraulic power supplies. 6.1 MAINTENANCE OF MECHANICAL COMPONENTS The main maintenance operations to be carried out are the following: • Constant cleaning of the equipment;...

  • Page 31: Lubrications

    FIXED CRUSHER FP SERIES 6.3. LUBRICATIONS The points to be greased are those indicated below: Figure 4: Lubrication points 1 – Jaw cylinder pin 2 – Jaw pin 3 – Cylinder pin Ed. 01/18 Rev. 00...

  • Page 32: Authorized Assistance

    FIXED CRUSHER FP SERIES 6.4 AUTHORIZED ASSISTANCE Contact the centers expressly indicated by HAMMER S.r.l.. 6.5 SCHEDULED MAINTENANCE SYNOPTIC TABLE 1000 TYPE OF INTERVENTION Grease all points indicated in § 6.3 “Lubrication” if working under water Grease all points indicated in §...

  • Page 33: Tightening Torques Of Screws And Nuts

    FIXED CRUSHER FP SERIES 6.6 TIGHTENING TORQUES OF SCREWS AND NUTS PL = Preload in [N] TT = Tightening torque in [Nm] SCREW BOLT CLASSES SIZE 3,6 (4D) 5,6 (5D) 6,9 (6G) 8,8 (8G) 10,9 (10K) 12,9 (12K) Key size...

  • Page 34: Hydraulic Pipe Dimensions

    FIXED CRUSHER FP SERIES 6. 7 HYDRAULIC PIPE DIMENSIONS Jaw drive pipe Model size FP 5 3/4” FP 10 3/4" FP 16 1” FP 22 1” FP 26 1” 1” FP 32 Ed. 01/18 Rev. 00...

  • Page 35: Disposal

    FIXED CRUSHER FP SERIES 7. DISPOSAL 7.1 DEMOLITION The demolition of the equipment can be carried out by qualified technicians, identified by the USER. Before starting the disassembly, it is necessary to create a sufficiently large and ordered space around the equipment in such a way as to allow movements without problems of further risks created by the surrounding environment.

  • Page 36: Annexes

    FIXED CRUSHER FP SERIES 8. ANNEXES Ann. 1 - Technical assistance Application form Customer Date CRUSHER FP series MODEL Equipment serial number Problem detected: Requested intervention date Stamp and signature Ed. 01/18 Rev. 00...
  • Page 37 FIXED CRUSHER FP SERIES Ann. 2 - Spare parts request Customer Date CRUSHER FP series MODEL Equipment serial number The following material is requested: Description Quantity NOTES Stamp and signature Ed. 01/18 Rev. 00...
  • Page 38 FIXED CRUSHER FP SERIES Ann. 3 – Equipment installation registration form 1 Information relating to buyer/user, equipment and installation Buyer/user: Equipment type and model: Address: Serial number: City: Delivery date: Excavator type: Installation by HAMMER technician Excavator model: Installation by third parties...
  • Page 39 FIXED CRUSHER FP SERIES Ed. 01/18 Rev. 00...
  • Page 40 FIXED CRUSHER FP SERIES Via Oleifici dell’Italia Meridionale, Lotto G1 Z.I. 70056, Molfetta BA, Italy info@hammereurope.com Ed. 01/18 Rev. 00 T. 080.337.53.17 Ed. 01/18 Rev. 00...

This manual is also suitable for:

Fp05Fp10Fp16Fp22Fp26Fp32

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