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Sukup TM05601 Installation Manual

Mixed-flow dryer platforms

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Mixed-Flow Dryer Platforms
Installation Manual & Parts Assembly
D
ATE
08/14/2020 – Updated rear ladder part numbers ......................................................................................... 39-40
07/06/2020 – Updated part numbers for 4-Tier Expandable platforms ................................................................ 3
Updated drawings and/or tables................................................................................... 5-25, 52-58
Updated part numbers and drawings .......................................................................................... 48
12/10/2019 – Updated throughout to show attachment of factory-assembled platform sections
L24145
08/14//2020
Sukup Manufacturing Co.
1555 255th Street, Box 677
Sheffield, Iowa, USA 50475-0677
Phone: 641-892-4222
Website: www.sukup.com
Fax: 641-892-4629
E-mail: info@sukup.com
R
EVISIONS
©Sukup Manufacturing Co.

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Summary of Contents for Sukup TM05601

  • Page 1 Mixed-Flow Dryer Platforms Installation Manual & Parts Assembly Sukup Manufacturing Co. 1555 255th Street, Box 677 Sheffield, Iowa, USA 50475-0677 Phone: 641-892-4222 Fax: 641-892-4629 Website: www.sukup.com E-mail: info@sukup.com EVISIONS 08/14/2020 – Updated rear ladder part numbers ..................39-40 07/06/2020 – Updated part numbers for 4-Tier Expandable platforms ..............3 Updated drawings and/or tables...................
  • Page 2: Table Of Contents

    L2414, while performing work outlined in this manual. If you did not receive a copy of Mixed-Flow Grain Dryer Owner’s Operation Manual, contact Sukup Manufacturing Co. by phone, fax, e-mail or regular mail and request a copy of Manual L2414. Contact information is on cover and back of this manual.
  • Page 3: Front Platforms, Ladders & Safety Cages Identification

    FRONT PLATFORMS, LADDERS & SAFETY CAGES Tables below identify field-installed front platforms for mixed-flow dryers. STANDARD 4-TIER EXPANDABLE DRYER FRONT PLATFORM # FRONT PLATFORM # REAR REAR MODEL PLATFORM PLATFORM TM1606 TM05601 TM11028 TM1608 TM05601 TM11028 TM05601 TM11028 TM1609 TM05601 TM11028 TM05601 TM11028 TM1610...
  • Page 4 Field-Installed Front Platforms Tables below identify ladders and safety cages for field-installed platforms on mixed-flow dryers. NOTE: Ladder drawings begin on Page 52. Cage drawings begin on Page 54. DRYER STANDARD MODEL LADDER 1 CAGE 1 LADDER 2 CAGE 2 LADDER 3 CAGE 3 TM1608...
  • Page 5: Front Platform, Ladder & Safety Cage Layouts

    Front Platform Layouts FRONT PLATFORM, LADDER & SAFETY CAGE LAYOUTS BY DRYER MODEL See drawings below and on next pages for locations of front platforms, ladders and safety cages. STANDARD DRYER MODELS...
  • Page 6 Front Platform Layouts...
  • Page 7 Front Platform Layouts 4-TIER EXPANDABLE DRYER MODELS SWMF0186-02 SHEET 1 06/03/2020 TSR...
  • Page 8 Front Platform Layouts SWMF0186-02 SHEET 2 06/03/2020 TSR...
  • Page 9 Front Platform Layouts 8-TIER EXPANDABLE DRYER MODELS SWMF0186-02 SHEET 3 06/03/2020 TSR SWMF0186-02 SHEET 3 06/03/2020 TSR...
  • Page 10: Front Platform Attachment

    Front Platform Attachment FRONT PLATFORM ATTACHMENT Drawing and table below and those on next page show front platforms and components. Attachment instructions begin on Page 12. Use 5/16” hardware for all connections. LOWER HEATER STANDOFF PLATFORM (TM05600) REF. # DESCRIPTION QTY.
  • Page 11 Front Platform Attachment LOWER HEATER STANDARD PLATFORM (TM05601) SWMF0227 SHEET 1 06/02/2020 REF. # DESCRIPTION QTY. PART # MIXED FLOW SAFETY GATE TM05041 SECTION, PLTFRM, HTR, FRONT TM05610 SECTION, PLTFRM, HTR, SIDE, STNDRD TM05612 SECTION, PLTFRM, HTR, SIDE, STDOFF TM05614 C-CHANNEL, 97.75", SPPRT STRCTR...
  • Page 12 Front Platform Attachment Drawings below show attachment of C-channel TM05621 to support structure. Lower drawing shows view from back. NOTE: Attachment instructions apply to standard and standoff lower heater platforms. See Page 25 for instructions to attach left side of platform without a standoff. SWMF0026 SHEET 2 06/02/2020 CSH SWMF0026 SHEET 3...
  • Page 13 Front Platform Attachment Drawing below shows attachment of side section of platform to dryer. SWMF0226 SHEET 4 06/02/2020 CSH...
  • Page 14 Front Platform Attachment Drawing below shows attachment of side sections of platform to C-channel TM05621. SWMF0226 SHEET 5 06/02/2020 CSH...
  • Page 15 Front Platform Attachment Drawing below shows attachment of inner toe kick (TM05636) to front section of platform. SWMF0226 SHEET 6 06/02/2020 CSH...
  • Page 16 Front Platform Attachment Drawing below shows attachment of front section of platform to side sections. Lowest drawing shows view from back. SWMF0226 SHEET 7 06/02/2020 CSH...
  • Page 17 Front Platform Attachment Drawing below shows attachment of knee braces (TM05667) to front section of platform. SWMF0226 SHEET 8 06/02/2020 CSH...
  • Page 18 Front Platform Attachment Drawings below show attachment of standoff section to side section of platform. NOTE: Instructions on this and next page are for dryers in which table on Page 3 shows that a TM05600 platform (heater platform with standoff) is required. SWMF0226 SHEET 9 06/02/2020 CSH SWMF0226 SHEET 10...
  • Page 19 Front Platform Attachment Drawings below show attachment of knee brace to standoff section and to dryer. View from below is at left. View from above is from inset at lower right. SWMF0226 SHEET 11 06/02/2020 CSH Drawing below shows brace TM05679 attached to bracket TM05471 on standoff platform. SWMF0226 SHEET 12 06/02/2020 CSH...
  • Page 20 Front Platform Attachment Drawing below shows attachment of brackets on gate (TM05041) to upright (TM05685) and attachment of guard rails TM05676. Drawing also shows attachment of gate catch (TM11027) to ladder. SWMF0226 SHEET 13 06/02/2020 CSH...
  • Page 21 Front Platform Attachment Drawings below show attachment of toe kick (TM05636), upright (TM05650) and left side handrails (TM05655 & TM05656). SWMF0226 SHEET 14 06/02/2020 CSH...
  • Page 22 Front Platform Attachment Drawing below shows attachment of inner hand rails (TM05657) around support structure legs. SWMF0226 SHEET 15 06/02/2020 CSH...
  • Page 23 Front Platform Attachment Drawing below shows attachment of handrail connection clips (TM04115) to upright and attachment of standoff handrail connection brackets (TM05675) to dryer. SWMF0226 SHEET 16 06/02/2020 CSH...
  • Page 24 Front Platform Attachment Drawing below shows attachment of handrails (TM05663) to uprights and to standoff handrail connection brackets (TM05675). SWMF0226 SHEET 17 06/02/2020 CSH...
  • Page 25 Front Platform Attachment Drawings below show attachment of left side of standard heater platform (no standoff) to dryer. Attach handrail brackets TM05649 to dryer and attach toe kick (TM05638) and upright (TM05650) to platform. Attach guard rails (TM05653 & TM05654) as shown. SWMF0227 SHEET 2 06/02/2020 CHS SWMF0227 SHEET 3...
  • Page 26 Front Platform Attachment CHANGING STANDOFF SIDE OF PLATFORM Remove TM04115, TM05636, TM05650, TM05655 and TM05656 as shown below and replace with TM05041, TM05676 (2X), TM05677 and TM05685. See next page for gate attachment.
  • Page 27 Front Platform Attachment CHANGING ENTRY SIDE OF PLATFORM Remove TM05041, TM05676 (2X), TM05677 and TM05685 as shown below and add parts from either standoff side (See previous page) or standard side (next page) depending on type of platform that comes with dryer.
  • Page 28 Front Platform Attachment CHANGING STANDARD SIDE OF PLATFORM Remove TM05638, TM05650, TM05653 and TM05654 as shown below and replace with TM05041, TM05676 (2X), TM05677 and TM05685. See previous page for gate attachment.
  • Page 29: Rear Platform, Ladder & Safety Cage Layouts

    Rear Platform Layouts REAR PLATFORM, LADDER & SAFETY CAGE LAYOUTS BY DRYER MODEL Use drawings below and on next pages to guide attachment of rear platforms, ladders and safety cages. See corresponding list of parts used at connections between modules. STANDARD 16’...
  • Page 30 Rear Platform Layouts SWMFO184-01 SHEET 2 10/21/2019 TSR TM2413 TM1612 REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # PLATFORM, LOWER, REAR, ASY TM11028 PLATFORM, LOWER, REAR, ASY TM11028 SPLICE, LADDER T25545 SPLICE, LADDER T25545 CAGE, 4', D-RING, HALF, ASY TM11088 CAGE, 4', D-RING, HALF, ASY TM11088...
  • Page 31 Rear Platform Layouts SWMFO184-01 SHEET 3 10/21/2019 TSR TM1616 TM1617 REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # SPLICE, LADDER T25545 SPLICE, LADDER T25545 UPRIGHT, 24' V07212 UPRIGHT, 24' V07212 PLATFORM, LOWER, REAR, ASY TM11029 PLATFORM, LOWER, REAR, ASY TM11029 SPLICE, LADDER T25545...
  • Page 32 Rear Platform Layouts EXPANDABLE 16’ & 24’ DRYER MODELS SWMFO184-02 SHEET 1 10/21/2019 TSR TM2405 EXPANDABLE TM1608 EXPANDABLE REF. DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # SPLICE, LADDER T25545 SPLICE, LADDER T25545 CAGE,4', D-RING, HALF, ASY TM11088 CAGE, 4', D-RING, HALF, ASY TM11088 UPRIGHT, 24'...
  • Page 33 Rear Platform Layouts SWMFO184-02 SHEET 2 10/21/2019 TSR TM1609 EXPANDABLE TM2409 EXPANDABLE PART # REF.# DESCRIPTION QTY. REF. # DESCRIPTION QTY. PART # PLATFORM,LOWER,REAR,ASY TM11029 PLATFORM, LOWER, REAR, ASY TM11029 SPLICE,LADDER T25545 SPLICE, LADDER T25545 CAGE,4',D-RING,HALF,ASY TM11088 CAGE, 4', D-RING, HALF, ASY TM11088 UPRIGHT,24"...
  • Page 34 Rear Platform Layouts SWMFO184-02 SHEET 3 10/21/2019 TSR TM1612 EXPANDABLE TM1613 EXPANDABLE REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # SPLICE, LADDER T25545 SPLICE, LADDER T25545 UPRIGHT, 24' V07212 UPRIGHT, 24' V07212 PLATFORM, LOWER, REAR, ASY TM11029 PLATFORM, LOWER, REAR, ASY TM11029...
  • Page 35 Rear Platform Layouts 16’ & 24’ DOUBLE EXPANDABLE (8-TIER) DRYER MODELS SWMFO184-03 SHEET 1 10/21/2019 TSR TM2405 8T EXPANDABLE TM1606 / TM2406 8T EXPANDABLE REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # SPLICE, LADDER T25545 SPLICE, LADDER T25545 CAGE, 4', D-RING, HALF, ASY TM11088...
  • Page 36 Rear Platform Layouts SWMFO184-03 SHEET 2 10/21/2019 TSR TM1609 8T EXPANDABLE TM2410 8T EXPANDABLE REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # SPLICE, LADDER T25545 SPLICE, LADDER T25545 UPRIGHT, 24' V07212 UPRIGHT, 24' V07212 PLATFORM, LOWER, REAR, ASY TM11029 PLATFORM, REAR, LWR, ASY TM11029...
  • Page 37 REF # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # PLATFORM, HEATER, STANDARD TM05601 PLATFORM, HEATER, STANDARD TM05601 LADDER, 18', 10'COOL GRND ACCESS TM112011 LADDER, 18', 10'COOL, GRND ACCESS TM112011 CAGE, 10', GRND ACCESS TM11301 CAGE, 10', GRND ACCESS...
  • Page 38 REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # PLATFORM, HEATER, STANDARD TM05601 PLATFORM, HEATER, STANDARD TM05601 LADDER, 18', 12'COOL, GRND ACCESS TM11201 LADDER, 20', 14'COOL, GRND ACCESS TM11202 CAGE, 10', GRND ACCESS TM11301 CAGE, 12', GRND ACCESS...
  • Page 39 REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # PLATFORM, HEATER, STANDARD TM05601 PLATFORM, HEATER, STANDARD TM05601 LADDER, 20’, 12’COOL, GND ACCESS TM11202 LADDER, 20’, 12’COOL, GND ACCESS TM11202 CAGE, 12', GRND ACCESS TM11302 CAGE, 12', GRND ACCESS...
  • Page 40 REF. # DESCRIPTION QTY. PART # REF. # DESCRIPTION QTY. PART # PLATFORM, HEATER, STANDARD TM05601 PLATFORM, HEATER, STANDARD TM05601 LADDER, 22', 14'COOL, GND ACCESS TM11203 LADDER, 22’, 14’COOL, GND ACCESS TM11203 CAGE, 14', GND ACCESS TM11303 CAGE, 14', GND ACCESS...
  • Page 41: Rear Platform Attachment

    Rear Platform Attachment COOLING SECTION REAR PLATFORM, TM11028 For Medium, Tall & Extra Tall Dryers See drawing and table below for identification of parts and attachment of cooling section rear platform TM11028. Use 5/16” hardware. DESCRIPTION QTY. PART # GATE, PLATFORM, BIN LADDER BSG0010 BRACKET, PLATFORM, SIDEWALL TM11013...
  • Page 42 Rear Platform Attachment Drawing below shows mounting bracket locations for left platform (upper) and right platform (lower). SWMFO081 SHEET 3 10/22/2019 TSR...
  • Page 43 Rear Platform Attachment Drawings below show mounting of platform support brackets TM11015 and braces TM11014. Drawing at left shows orientation for platform with gate on right. Drawing on right shows orientation for platform with gate on left. SWMFO081 SHEET 4 10/22/2019 TSR Drawing below show attachment of platform planks (TM11016).
  • Page 44 Rear Platform Attachment Drawing below shows attachment of handrail uprights (TM11020) and toe kicks (TM11017 & TM 11120) for platform with gate on right. SWMFO081 SHEET 6 10/22/2019 TSR Drawing below shows attachment of handrail uprights (TM11020) and toe kicks (TM11017 & TM 11120) for platform with gate on left.
  • Page 45 Rear Platform Attachment Drawings below show attachment of handrails (TM11023 & TM11022), platform gate (BSG0010) and gate stop (TM11027). SWMFO081 SHEET 7 10/22/2019 TSR SWMFO081 SHEET 8 10/22/2019 TSR...
  • Page 46: Attaching Ladders & Safety Cages

    Attaching Ladders & Safety Cages ATTACHING LADDERS & SAFETY CAGES After studying applicable ladder layout, splice ladder sections together end-to-end using splices (T25545) and hardware provided. Preassemble cage sections using D-rings, uprights and 3/8” hardware provided. Note that lowest section of cage on each ladder run will have a 2’...
  • Page 47 Attaching Ladders & Safety Cages Attaching Ladders to Brackets An easy-to-position clip is used to attach ladder bracket (T355151) to ladder. Carriage bolt (J0632) comes pre-assembled to clip bracket (B50084) as shown in Image 1. Position clip in ladder rail and slide clip up or down into desired position.
  • Page 48 Attaching Ladders & Safety Cages Mounting Ladder to Front of Dryer Start by referring to applicable ladder attachment drawing. See Pages 52-54. Attach ladder to front of dryer as shown in Details A through D using ladder brackets T355151 and applicable braces.
  • Page 49 Attaching Ladders & Safety Cages Attaching Safety Cages to Front Ladder & Platform Start by referring to applicable cage assembly drawing. See Pages 54-58. Drawing at left below shows attachment of bracket TM05696 to upright TM05685. Drawing at lower right shows cage attachment locations.
  • Page 50 Attaching Ladders & Safety Cages Attaching Ladder & Safety Cages to Rear of Dryer Attach ladder to rear of dryer as shown in Detail A and attach safety cage to ladder as shown in Detail B. Use 3/8” hardware provided to attach standard D-rings (B5085) and flared D-rings (B5086). D-rings attach to inside of ladder rails at center holes.
  • Page 51 Attaching Ladders & Safety Cages Attaching Safety Cage to Rear Platform & Ladder Attach safety cages to platform upright (TM111021) as shown below using D-ring brackets (TM11026) and hardware provided.
  • Page 52 Attaching Front Ladder Attaching Front Ladder Use drawings on this and following pages to guide attachment of front ladders used on dryer. NOTE: Ladder and cage pieces included with dryer leg kit must be added to bottom of ground-level entry ladder and cage assemblies.
  • Page 53 Attaching Front Ladder UPPER PLATFORM ACCESS LADDER TM11211 TM11212 TM11213 TM11214 TM11215 REF. # DESCRIPTION PART # (14')/QTY. (16')/QTY. (20')/QTY (22')/QTY. (24')/QTY. CLIP AND BOLT, LADDER B50081 LADDER, 10' B50810 LADDER, 8' B50811 LADDER, 6' B50812 SPLICE, LADDER T25545 BRKT, LADDER, PLTFRM, FRONT T355151 BRCKT, MNTING, LDDR, HEAT MOD TM11117...
  • Page 54 Cage Assemblies Cage Assemblies Drawings on this and following pages show ladder cages used on dryers. NOTE: Ladder and cage pieces included with dryer leg kit must be added to bottom of ground-level entry ladder and cage assemblies. TM11301 TM11302 TM11303 REF.
  • Page 55 Cage Assemblies Cage Assembly Component Identification SWMF0219 SHEET 1 01/02/2020 TSR...
  • Page 56 Cage Assemblies Upper Platform Access Cage SWMF0219 SHEET 2 01/02/2020 TSR TM11311 TM11312 TM11313 DESCRIPTION PART # (6')/QTY. (8')/QTY. (12')/QTY. D-RING, STANDARD B5085 D-RING, FLARED B5086 BRACKET, CONN, D-RING TO PLTFRM TM05686 D-RING, HALF, LADDER CAGE TM11024 UPRIGHT, 4' V07204 UPRIGHT, 2' V07212...
  • Page 57 Cage Assemblies Upper Platform Access Cage SWMF0219 SHEET 3 01/02/2020 TSR TM11314 TM113141 TM113151 DESCRIPTION PART # (14')/QTY. (14')/QTY. (16')/QTY. D-RING, STANDARD B5085 D-RING, FLARED B5086 BRACKET, CONN, D-RING TO PLTFRM TM05686 D-RING, HALF, LADDER CAGE TM11024 UPRIGHT, 4' V07204 UPRIGHT, 2' V07212...
  • Page 58 Cage Assemblies Upper Platform Crossover Ladder Cage SWMF0219 SHEET 4 01/02/2020 TSR TM11321 TM11322 DESCRIPTION PART # (6')/QTY. (14')/QTY. D-RING, STANDARD B5085 D-RING, FLARED B5086 BRACKET, CONN, D-RING TO PLATFORM TM05686 D-RING, HALF, LADDER CAGE TM11024 UPRIGHT, 4' V07204 UPRIGHT, 2' V07212...
  • Page 59 Notes NOTES ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________ ____________________________________________________________________________________________...
  • Page 60: Contact Information

    Contact Information Owner’s manuals are available from Sukup Manufacturing Co. and additional copies can be requested at address, phone number or e-mail address shown below. Please indicate manual number L24145 when requesting Mixed-Flow Dryers Platform Installation Manual & Parts Assembly.