Playcore BigToys MEC104 Assembly Instructions

Wall mount mirror

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MEC104 WALL MOUNT MIRROR - METAL
EC104 WALL MOUNT MIRROR - WOOD
WINDOW FRAME - M
WINDOW FRAME - W
MIRROR
PLASTIC SIDE FRAME
SIDE FRAME
---HARDWARE COMPLETE---
10MM DO-NUT BASE
10MM DO-NUT CAP
#10 x 1 1/2" WOOD SCREW
3/8" x 3 1/2" HEX HEAD BOLT
3/8" FLAT WASHER (1 1/4" O.D.)
3/8" LOCK NUT
Items listed below Hardware Complete line are included with Hardware Complete Number
Warning: During Installation, Hardware And Small Parts Are Choking Hazards For Young Children. Store
Unused Parts Appropriately Until Assembly Is Completed. Once Assembly Is Completed, Remove Any
Unused Parts From The Play Environment And Dispose/Save Them In A Secure Location. Any bolt end
protruding more than two full threads beyond the face of the nut causes risk of clothing entanglement.
Note: Peen Tee-Nuts and Flatwashers to match radius of pipe after assembly is complete.

SPECIFICATIONS:

Window Frame and Plastic Side Frame (Metal):
Shall be fabricated from 2" x 6" plastic lumber that are made from 98% post-consumer (primarily recycled milk jugs and bleach bottles)
high-density polyethylene (HDPE). The remaining 2% is pigment and UV inhibitors. All loadbearing components are also fiberglass
reinforced for rigidity. Density/L.F.:0.061.
Window Frame and Side Frame (Wood):
Shall be fabricated from 2" x 6" Lodgepole Pine. They ar conditioned with Copper Azole - a wood preservative - after fabrication, and prior
to assembly of the wood components.
Mirror:
Shall be fabricated from 20ga. stainless steel with a type 403 bright annealed mirror finish on both sides.

INSTALLATION INSTRUCTIONS:

1. Position the Mirror against the wall and approximately 25 in. above the ground.
2. Using Mirror as a template, mark the (6) Ø 1/2" hole locations on the wall.
3. Remove the Mirror and drill (6) Ø 1/2" holes at the marked locations on the wall.
4. Attach Window Frame and Side Frame to Mirror using #10 x 1 1/2" Wood Screw. See Detail 332.
5. Attach assembled Wall Mirror to wall using 10mm Do-Nut Cap, 3/8" x 3 1/2" Hex Head Bolt, 10mm Do-Nut Base, 3/8" Flat Washer
(1 1/4" O.D.), and 3/8" Lock Nut. See Detail 367.
Issued/Revised:
7/25/2016
1-866-814-8697
DESCRIPTION
Unless Otherwise Specified, All Units of Measure are Each
Promptly cut-off flush, file smooth, and treat to prevent corrosion.
Note: Loctite (supplied by others) should be used on any non-patch hardware.

Parts List

MEC104
EC104
2
0
0
2
1
1
2
0
0
2
1
1
6
6
6
6
20
20
6
6
6
6
6
6
PART NUMBER
9946M
9946
405435
405436
405434
E734
G030*
G032*
815509*
801013*
817424*
804353*
SHEET 1 OF 4
bigtoys.com

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Summary of Contents for Playcore BigToys MEC104

  • Page 1 MEC104 WALL MOUNT MIRROR - METAL EC104 WALL MOUNT MIRROR - WOOD Parts List DESCRIPTION MEC104 EC104 PART NUMBER 9946M WINDOW FRAME - M WINDOW FRAME - W 9946 MIRROR 405435 PLASTIC SIDE FRAME 405436 SIDE FRAME 405434 ---HARDWARE COMPLETE--- E734 10MM DO-NUT BASE G030*...
  • Page 2 MEC104 WALL MOUNT MIRROR - METAL EC104 WALL MOUNT MIRROR - WOOD 6. Plumb and level the entire assembly and tighten all fasteners. 7. When the structure is finished and satisfactory, eliminate sharp points and sharp edges (burring) on installed hardware such as nuts, bolts, etc.
  • Page 3 MEC104 WALL MOUNT MIRROR - METAL EC104 WALL MOUNT MIRROR - WOOD 25 in [63.50 cm] ELEVATION VIEW MEC104 SHOWN Issued/Revised: 7/25/2016 SHEET 3 OF 4 bigtoys.com 1-866-814-8697...
  • Page 4 INCH MEC104 WALL MOUNT MIRROR - METAL EC104 WALL MOUNT MIRROR - WOOD 3/8" FLAT WASHER (1 1/4" O.D.) (817424) SIDE FRAME MIRROR 3/8" LOCK NUT (804353) 10MM DO-NUT BASE (G030) WALL SIDE FRAME MIRROR 10MM DO-NUT CAP 3/8" x 3 1/2" HEX (G032) HEAD BOLT (801013) #10 x 1 1/2"...

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