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NCR Retrofit OPTIC 5 Touch Installation Manual

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Retrofit OPTIC 5 Touch + InvencoLink Wayne
Ovation (US & Canada) Installation Guide
Kit Number: 6005-0005-8801
B005-0000-2511
497-0522366
Issue A

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Summary of Contents for NCR Retrofit OPTIC 5 Touch

  • Page 1 Retrofit OPTIC 5 Touch + InvencoLink Wayne Ovation (US & Canada) Installation Guide Kit Number: 6005-0005-8801 B005-0000-2511 497-0522366 Issue A...

  • Page 2: Installation Guide

    DCV-00545 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch + InvencoLink Wayne Ovation (US & Canada) Installation Guide Retrofit OPTIC 5 Touch + InvencoLink Wayne Ovation (US & Canada) Installation Guide Kit Part Number: 6005-0005-8801...

  • Page 3: Release History

    DCV-00545 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Release History Version Prepared by Date Change description Based on DCV-00450 R04; initial Michael Doh 09-Jul-20...

  • Page 4: Table Of Contents

    DCV-00545 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Contents Release History ........................2 Introduction ........................4 Tools Required ....................... 4 Installation Kit Contents ..................5 Safety &...

  • Page 5: Introduction

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 1 Introduction The documentation provides some basic guidelines for installing the OPTIC 5 Touch Outdoor Payment Terminal (OPT) system.

  • Page 6: Installation Kit Contents

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Installation Kit Contents Unpack the Ovation Retro-Fit Kit (6005-0005-8801) and check that all of the parts listed below are present.
  • Page 7 DCV-00545 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Display RFK Gasket (MP0526): Isolating Cover with captive screws (MZ0116):...
  • Page 8 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Printer blank panel assembly (IA0044): Consisting of: MZ0109 Printer blank panel (right top) MP0618 Printer blank panel clamp (right mid)
  • Page 9 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide UPC blank panel assembly (IA0045): Consisting of: MZ0103 UPC blank panel (right) MP0527 UPC blank panel gasket (right)

  • Page 10: Safety & Compliance Information

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 2 Safety & Compliance Information This section introduces the hazards and safety precautions associated with installing, inspecting, maintaining or servicing the OPTIC 5 Touch OPT. Before proceeding, check the relevant hazard and safety information.

  • Page 11: Follow The Regulations

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Follow the Regulations Regulations in OSHR (Occupational Safety and Health Regulations), national, state and local codes, including customer requirements must be followed. Failure to install, inspect, maintain or service this equipment in accordance with these codes, regulations and standards may lead to legal citations with penalties and may affect the safe use and operation of the equipment.

  • Page 12: No Open Flames

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 3.1.1 No Open Flames Open flames from matches, lighters, welding torches or other sources can ignite fuels and their vapors.

  • Page 13: Approvals

    Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide • Age of victim (e.g. baby, teenager, middle-age, elderly). • Whether or not victim has received first aid (e.g. stopped bleeding by application of pressure etc).

  • Page 14: Installation Guide

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 4 Installation Guide 1. Please ensure all safety procedures are followed per requirement by the customer before installing the retrofit kit.
  • Page 15 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 2. Identify the A Side of the dispenser. The side that the serial plate is mounted on, typically located on the upper left or right hand side of the dispenser, is Side-A. However, if no serial plate is present, Side-A can be identified by opening up the Dispenser Main Door and locating the IGEM board on the Electronics Mounting Bracket inside of the Electronics Cavity.
  • Page 16 DCV-00545 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 4. Open the door fully until it locks into place. (Fig 2) Card Reader Assembly Printer...
  • Page 17 DCV-00545 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Setup 2: Ground Strap Keypad Connection Customer Keypad 6. Unplug the card reader cable assembly. (Fig 5)
  • Page 18 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 7. Remove the 4 #6 3/8” screws that fasten the card reader panel assembly to the dispenser door and remove the card reader panel assembly. The card reader panel assembly can be discarded.
  • Page 19 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 8. Before removing the Printer Assembly, Inspect the printer-mounting bosses for cracking and any other signs of damage. If any of the bosses are damaged or cracked, the printer blank panel cannot be installed.
  • Page 20 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 9. Remove the Printer Assembly. There are two variants of the Printer Assembly – please refer below for the variant you have: Axiohm “Clamshell”, R01 or R02...
  • Page 21 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 2) Loosen the four Philips head screws (two on top and two on bottom) that are fastening the Printer Bracket to the Dispenser’s Main Door.
  • Page 22 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 2) Remove the two Philips head screws fastening the Bracket Brace to the Printer Bracket. The Printer is attached to the Brace. Remove the Brace and Printer together. The Brace and Printer can be discarded;...
  • Page 23 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 12. At this point, re-examine the screw bosses for signs of damage and/or cracking. If any of the bosses are damaged, stop the installation and contact technical support.
  • Page 24 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 15. Remove the four locking hex nuts that are fastening the Printer Access Door Hinge to the Dispenser’s Main Door. Depending on the dispenser variant/model, the size of the hex nuts may vary.
  • Page 25 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 17. Unplug every cable on the QCAT Board Assembly and unscrew any ground screws that may be fastened to the board. The amount of connections may vary depending on customer specifications when the dispenser was purchased, however, each cable must be unplugged regardless.
  • Page 26 Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 18. Unplug any peripherals (such as backlights) that may be connected to the QVGA Panel. (Fig 7a,b) Peripheral Cables Fig 7b –...
  • Page 27 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Removal of QVGA Panel (Setup 1 1) Remove and discard the four #6 ¼” screws (may be fewer after removal of ground screws) that fasten the QCAT board to the metal QVGA retainer bracket and remove the board from the retainer assembly.
  • Page 28 Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Caution: The QVGA display glass is secured in place by the QVGA retainer bracket (removed in sub-step 2). Use care when removing the QVGA retainer bracket screws as to not allow the glass to fall in the process.
  • Page 29 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Fig 11 – QVGA LCD display, retainer, and glass after removal 3) Remove and discard the eight #8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door.
  • Page 30 Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Fig 13 – QVGA Panel and Customer keypad after removal Removal of QVGA Panel (Setup 2 1) Remove and discard the eight #8 screws fastening the QVGA Panel to the dispenser door and remove the panel from the dispenser door.
  • Page 31 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Fig 13.2 – QVGA Panel after removal 20. The disassembly process is complete for this side. For a double-sided installation, repeat Steps 3-19 for the other side.

  • Page 32: Pre-Installation Procedure

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Pre-Installation Procedure There are one or two pre-installation procedures to be performed, depending on which side you are installing: •...
  • Page 33 Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide To remove the old gaskets: Apply to below procedures to remove all three existing gaskets. 1. Starting at the join (or a torn end), carefully remove the old gasket material.
  • Page 34 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide To apply the new UPC blank panel (gasket part number MP0527): 1. Apply new gasket, starting with the horizontal segment along the top edge of the bezel opening.

  • Page 35: Install The Invencolink Converter

    Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 4.2.2 Install the InvencoLink Converter This Retro-Fit Kit does not include a communications method for the OPT. When this Retro-Fit Kit is being installed on Side A (i.e.

  • Page 36: Installation Procedure

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Installation Procedure This section follows from the Disassembly procedure above, and assumes the pump is still open. References to “left-hand” and “right-hand” are as viewed into the pump on the Side you’re working on.
  • Page 37 Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide MN0029 LockNuts 2. The EK0137 AC Mains cable has double-connectors at one end and a single connector at the other end.
  • Page 38 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 4. Connect the Plug on the double-connector end of the EK0137 AC Mains cable into the Socket on the pump’s relay board: 5.
  • Page 39 Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide b. Locate the purple/brown pump data cable that was marked during disassembly and plug in the white connector of EK0127.
  • Page 40 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide To avoid damaging the RFK panels in the following steps where screws are being placed into the brass bushes, it is very important to start each screw by hand, ensuring you use the existing thread.
  • Page 41 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 11. Tighten all of the Stand-Offs with a 1/4” nut driver. 12. Carefully place the MZ0103 UPC blank panel over the mid-right opening (looking from the outside) of the pump door.
  • Page 42 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 14. From inside the pump door, carefully place the MP0618 printer blank panel clamp over the lower- right opening (looking from the outside) of the pump door. Carefully start four MS0121 #6 x 3/8”...
  • Page 43 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide MS0148 screws 17. Tighten all of the screws with a Philips #1 screw driver. 18. Route the three cables from step 8 along the bottom of the dispenser cabinet and up the right- hand side.
  • Page 44 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 19. Take the three cable ends routed in step 18 and connect them to the OPTIC 5 Touch OPT: a. Plug the Black low-voltage DC cable from the EZ0632 PSU plate assembly into the OPT: b.
  • Page 45 Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide ¼” Earth Tab OPT Printer 20. Gather the YELLOW, BLACK and GREEN/YELLOW cables from the above steps into a cable-tie on the upper left rear (as viewed from its rear) of the OPTIC 5 Touch OPT RFK Door.
  • Page 46 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide b. MZ0116 has captive screws for attachment. Tighten the eight captive screws into the previously-installed Stand-Offs, using a Philips screwdriver: Start with the bottom three screws.

  • Page 47: Wiring Completion

    Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide Loosen nut Tighten nut EK0130 22. Gather any excess wire of EK0130 and tidy it into the loom. Use cable ties to tidy up the installation.

  • Page 48: First Power-Up

    Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide 5 First Power-Up Once the installation is complete and the wiring is certified (if necessary), power may be applied.
  • Page 49 DCV-00545 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide The following steps describe the paper loading procedure. Step Description Photo reference Ensure the paper roll has a neat cut edge.
  • Page 50 Document Number Jul. 2020 Date Released R01 S2 Revision Number/Security level Retrofit OPTIC 5 Touch+ InvencoLink Wayne Ovation (US & Canada) Installation Guide The photo shows the paper loaded correctly. Paper-feed buttons are located on the top of the terminal.

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