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PILLAR BELLOWS PUMP
OPERATION MANUAL
This operation manual provides an overview of the product and
describes procedures involved in installing, operating, adjusting,
inspecting and maintaining the product. Please read this manual
carefully to ensure safe, correct and efficient use of the product.
This manual should be kept handy for the pump operator.
NIPPON PILLAR PACKING CO.,LTD.
NIPPON PILLAR PACKING CO., LTD.
PE- 5MA
PE-10MA
PE-20MA
PE-40MA
PE-80MA
OPERATION MANUAL No.230-1
PPLP0432-1
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Table of Contents
Summary of Contents for NIPPON PILLAR PACKING PE-5MA
- Page 1 Please read this manual carefully to ensure safe, correct and efficient use of the product. This manual should be kept handy for the pump operator. NIPPON PILLAR PACKING CO.,LTD. NIPPON PILLAR PACKING CO., LTD. PPLP0432-1...
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Page 2: Table Of Contents
8. WARRANTY..........................19 9. OVERHAUL SERVICE......................19 10. DISPOSAL PRECAUTIONS ....................20 11. NON-STANDARD PUMPS ......................20 ................20 UTER DIMENSIONS OF NON STANDARD PUMPS .................. 20 ERFORMANCE OF NON STANDARD PUMPS ................20 XPLOSIONPROOF STANDARD PUMPS NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 3: Safety Notices
Disassembling the pump will involve spatter of the liquid, resulting in Disassembly serious personal injury and/or contamination of the workplace. If disassembly of the pump is inevitable, be sure to consult us. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 4: Unpacking And Inspection
Table 1: Standard type pumps Standard type Pump type S-type P-type JIS flanges type PE-5MA PE-5MA PE-5MA-P10 − PE-10MA PE-10MA PE-10MA-P12 − PE-20MA PE-20MA PE-20MA-P19 − PE-40MA PE-40MA PE-40MA-P25 − PE-80MA-PB PE-80MA PE-80MA − PE-80MA-PL NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 5: Outer Dimensions
For outer dimensions of non-standard pumps, refer to the drawing of the respective pumps. PE-5MA 4-M8 bolts S:(158) P:(156) PE-10MA 4-M8 bolts S:(181) P:(180) PE-20MA 4-M10 bolts S:(234) P:(231) Figure 1: Outer dimensions (units: mm) NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... - Page 6 4-M12 bolts S:(304) P:(302) PE-80MA φ135 Flange type φ125 4-φ19 JIS 10K 25A φ90 (342) 4-M12 bolts Fitting type PB:(371) PL:(383) bolts 4−M12 Figure 1: Outer dimensions (units: mm) - continued - NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1...
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Page 7: Technical Data
The leakage detection port must not be used for liquids that are flammable or explosive. Piping to be connected to the pump must be resistant to the max. discharge pressure shown in Table 3 above. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 8: Proximity Sensor Specifications
Detection method Based on specific resistance of fluid, set amplifier to detect resistance between electrodes (bolts) See following formula. Ｒ＝ｒ・Ｊ Ｒ：Resistance across electrodes ｒ：Specific resistance ( Ω・ｃｍ) Ｊ：Cell constant (Approx. 23 ｃｍ NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 9: Before Using The Pump
Select a solenoid of an effective cross-sectional area equal to or greater than that of Table 6. Effective cross-section of solenoid valve Table 6: Effective cross-section of solenoid valve Pump type ＰＥ−５ＭＡ 27 ｍｍ min. ＰＥ−１０ＭＡ ＰＥ−２０ＭＡ ＰＥ−４０ＭＡ 57 ｍｍ min. ＰＥ−８０ＭＡ NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... - Page 10 I.D.: 12 mm min. ＰＥ−４０ＭＡ I.D.: 10 mm min. I.D.: 12 mm min. ＰＥ−８０ＭＡ Control device • DC power supply • See the power supply voltage of the proximity sensor to select a power supply. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1...
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Page 11: Installation, Piping, Wiring
For installation of super type fittings, refer to the Instruction Manual for Super Type Pillar Fitting (Manual No. 048*). For installation of super 300 type fittings P-series, refer to the Instruction Manual for Super 300 Type Pillar Fitting P-series (Manual No. 203*). NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 12: Air Supply Piping
When the pump is operating ,dew condensation may occur on the surface of air supply piping, due to adiabatic compression and adiabatic expansion by compression air. In case the condensation occurs , set insulation material or double piping on the air supply piping. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 13: Electrical Wiring
Wire as shown in Figure 3 below. If using a dedicated controller, wire as explained in the controller instruction manual. Brow Load DC12−24V Main 80mA,min. circuit Blue Proximity sensor PE-5MA(EV-108M by KEYENCE CORPORATION) Brow DC10−30V Black Load Main 200mA,min. circuit Blue Proximity sensor ... - Page 14 Pump start A-side solenoid valve output B-side solenoid valve output A-side proximity sensor B-side proximity sensor Pump stop Figure 4: Timing chart (when a 3-position, 5-port exhaust center type solenoid valve is used) NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1...
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Page 15: Operation And Adjustment
0.2– 0.5 0.2– 0.4 0.2– 0.5 0.2– 0.4 0.2– 0.3 Discharge rate adjustment To adjust the pump discharge rate, adjust the air supply pressure within the range shown in Table 10 above. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 16: Pump Stopping, Halting And Restarting Precautions
Table 5 on page 7. Note: Do not use the leakage detection port if the liquid is flammable or explosive. Otherwise, a spark from the bolt may cause an explosion. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 17: Inspection And Maintenance
Checking the consumable parts needs an overhaul of the pump, and request us for pump overhaul. For details on how to request our overhaul service, refer to 9. Overhaul Service on page 19. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... -
Page 18: Troubleshooting Guide
Check and repair or replace. (spm or discharge Check suction pipe, valve and rate decreases). Liquid filter is blocked. filter and repair. Check valve malfunctions (due to Replace.* foreign objects). *: Contact us for replacement. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1... - Page 19 Replace with specified pipe. Piping (including its support) is Check and retighten. Pump suffers loose. abnormal vibrations. Bolts in pump base are loose. Check and retighten. *: Contact us for replacement. NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1...
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Page 20: Warranty
Highly reactive chemicals including hydrazine, fuming sulfuric acid and stripper Nippon Pillar Packing Co., Ltd. warrants that the product or any part thereof which proves to be defective in material and workmanship within the warranty period stated above will be repaired or replaced, free of charge. -
Page 21: Disposal Precautions
The proximity sensor used with an explosion-proof pump is also of explosion-proof specification and differs from the standard sensor. For handling of explosion-proof pumps, see also “PILLAR BELLOWS PUMP, Explosion-proof Proximity Sensor, CONNECTION INSTRUCTIONS” (Manual No. 226). –041008 NIPPON PILLAR PACKING CO., LTD. OPERATIONAL MANUAL No.230-1...