Summary of Contents for ZANDER Multitronic
- Page 1 Control system MULTITRONIC Retrofit Kit Installation Guidelines ADDENDUM - TO BE USED ONLY IN CONJUNCTION MULTITRONIC WITH SUMMARY OPERATING MANUAL! Issue 06-2004/EN...
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Page 2: Declaration Of Conformity
Declaration of Conformity ZANDER Aufbereitungstechnik GmbH & CO KG Im Teelbruch 118 D–45219 Essen Kettwig hereby declares with sole responsibility, that the products Control systems for heatless regenerated adsorption dryers Retrofit Kit (Plus) Multitronic to which this declaration applies, conform to the specification of Directive... -
Page 3: Table Of Contents
Storing the control system ......................8 Installation........................9 Preparation ..........................9 Connecting cables and mounting the switch box..............10 Mounting the sensor cell and connecting the sensor (optional) ..........10 Internal connections and switches ................... 11 Installing the electrical connection.................... 13 Additional information..................14 Multitronic-Retrofit Kit_00_2004-06-16... -
Page 4: General Information
Manufacturer's details General information Manufacturer's details Name and address Zander Aufbereitungstechnik GmbH & Co. KG Im Teelbruch 118 Postfach 185524 45219 Essen 45205 Essen Telephone ++49 (0)2054/934-0 ++49 (0)2054/934-164 Internet: www.zander.de E-Mail: info@zander.de Service and orders Service and replacement part order... -
Page 5: Scope Of Delivery
General information Scope of delivery The Multitronic Retrofit Kit consists of the following components: Control unit in switch box Wiring harness, customised, with cable glands 4 self-adhesive dots Multitronic Retrofit Kit Plus Control unit in switch box Wiring harness, customised, with cable glands... -
Page 6: About These Installation Guidelines
Multitronic control system. Installation guidelines: handling These installation guidelines must be continuously available at the site where the control system is used. -
Page 7: For Your Own Safety
Intended use of the control system The Multitronic control system is designed as a retrofit or replacement kit for cold regeneration adsorption dryers for compressed air that are equipped with electrically operated input and blow-off valves. The control system is customised to suit dryers of the specified series (or the specified model);... -
Page 8: Safety Notes On Specific Operating Phases
The electrical supply cable and external power lines are live even after the dryer is switched off and, in the event of body contact, may cause serious injury! Before carrying out any work on the electrical system, the electrical supply cable and all external power lines must be made voltage-free! Multitronic-Retrofit Kit_01_2004-06-16... -
Page 9: Technical Product Description
Technical product description Technical product description The Multitronic Retrofit Kit is a complete control unit designed for installation (retrofitting or replacement) and use in most compressed air adsorption dryer models with cold regeneration. It is suitable for dryers with 1 or 2 blow-off valves (3-valve or 4-valve models) as well as for dryers equipped with an additional pressure build-up valve (5-valve models). -
Page 10: Transportation And Storage
If the control system is to be stored for an extended period of time, the storage location must meet the following conditions: Store device in dry room and protect it against dust. Ensure that the ambient temperature is between +1 °C and +50 °C. Multitronic-Retrofit Kit_01_2004-06-16... -
Page 11: Installation
► Position the self-adhesive dots (not reusable) to mark the mounting position of the switch box. ► Remove the type plate and mark it as invalid. ► Attach the new supplied type plate; add missing data using a water-proof felt pen. Multitronic-Retrofit Kit_01_2004-06-16... -
Page 12: Connecting Cables And Mounting The Switch Box
(4): ► Secure the sensor cell at a suitable place (i.e. near the compressed air outlet) and in a vertical position, using the two threaded 6.5-mm bores (3a). Multitronic-Retrofit Kit_01_2004-06-16... -
Page 13: Internal Connections And Switches
13. Internal connections and switches The following diagram shows the general layout of the circuit board including connections. General wiring diagram of the 4-valve model [5-valve model only available without alarm contact] Switch S1 Multitronic-Retrofit Kit_01_2004-06-16... - Page 14 Connection of synchronised compressor operation – X8 Terminal bar X8 with terminals 1 and 2 is used as the input contact. ► Connect the signal line of potential-free busbar of the compressor. For operation without compressor synchronisation, bridge terminals 1 and 2. Multitronic-Retrofit Kit_01_2004-06-16...
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Page 15: Installing The Electrical Connection
► If you wish to connect the alarm contact of an external dewpoint sensor to control the Multitronic, it must be designed as a potential-free normally closed contact and connected to terminals 3 and 4 on bar X8. In this case, DIP switch S2 must be set to position OFF to ensure that the display does not show a sensor error (“SENS”). -
Page 16: Additional Information
Installing the electrical connection Additional information Note: For additional information regarding commissioning, operation and decommissioning of the control system, please refer to the enclosed summary operating manual of the Multitronic system and the operating instructions of your dryer. Multitronic-Retrofit Kit_01_2004-06-16...
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