Summary of Contents for FORZATEK X3 Series
- Page 1 BATTERY CHARGERS - Series X3(3N) and X5 (5N) Use and maintenance manual Manuel d'utilisation et d'entretien rev. 10/18...
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Page 2: Table Of Contents
Serie 3 – Use and maintenance manual rev 10/18 WARNINGS - SAFETY ..........................2 ........................3 AFETY AND EFERENCE ULES ......................3 HERMAL SECURITY DEVICES AND SYSTEM ..........................3 LECTRICAL INFORMATION SERIES AND MODEL RANGES ........................4 – 3N 5N ............................. 4 ERIE ........................ -
Page 3: Warnings - Safety
1. WARNINGS - SAFETY • Use the charger for charging a lead-acid battery only (PzS). It is not intended to supply power to an extra-low- voltage electrical system or to charge dry-cell batteries. Charging dry-cell batteries may cause them to burst and cause injury to persons and damage to property •... -
Page 4: Safety And Reference Rules
Safety and Reference Rules The Battery Charger is made in accordance with the following rules: CSA 22.2 No. 107.2 (2011) Battery Chargers and UL 1564 Industrial Battery Chargers Thermal security devices and systems Chargers are power supply devices. Their goal is to transfer energy from the electric grid to the battery. Therefore they are devices that tend to create heat. -
Page 5: Series And Model Ranges
It is then essential to "adjust" the power transformer to the Vac values using related cables on tappings. Here is procedure to follow: Note: Measure by a tester the real AC voltage during the charge and check it is the same as the voltage set by the plug on the power transformer. -
Page 6: Checking The Electrical System Line
Checking the electrical system line • Make sure the electrical system line has been created in accordance with related current standards in force. • The electrical connection must be made by qualified personnel. We suggest to involve staff in a position to issue a " declaration of conformity " of the work performed . The declaration must include the efficiency of the connection to the ground, the control of the electric plug rate and of system to which it is connected. -
Page 7: Vac Adjustment On Power Transformer Tappings
Vac adjustment on power transformer tappings • WARNING : the adjustment of the tapping on the power transformer with the corresponding Vac Mains is an essential operation that cannot be underestimated. • WARNING: To perform this operation you need to open the battery charger and check it energized. The operation consists of reading, using a multimeter, the Vac voltage on the input terminals of the charger and in choosing the correct terminal (or tapping) in conformity with Vac values measured. -
Page 8: Leds : Charging Status - Serie 3N And 5N
LEDs: charging status - Series 3N and 5N Both 3N and 5N series are provided with 5 LEDs. The leds can provide essential information on charging status of the battery and on possible alarms/error. Legend: -- = LED off on = LED fixed light F = LED flashing Series Only... -
Page 9: D - S 5N
Display info - Series 5N or external keypad Series 5N is provided with a 7 segment display high brightness Same features refer to SERIE 3N if provided with external keypad Along with the display our Series 5N is provided with 4 keys for scrolling diagnostic parameters and programming. Here are each key function in standard Mode. -
Page 10: Charging Profile Wa And Wap - Features
NOTE : If the charge is completed (green LED L3 – on) and the charger is not working (yellow LED L4 – off) battery plug can be disconnected avoiding electric arcs. Connecting a new battery the charger re-starts automatically Charging profile Wa and Wap - features Chargers perform a decreasing current profile called Wa regulated by the rule DIN 41774 The cycle is divided in two parts: The bulk phase : from beginning of the charge up to the gassing point (2,4Vel) -
Page 11: Trouble Shooting
6. TROUBLE SHOOTING Here is a list of information that starting from LEDs signals or coming from the "single parameter/Guide" offers some typical faults. ATTENTION: chargers can provide slightly different information depending on the fact they are single or three phase. These depends on components presents in the electrical circuit Display DESCRIPTION OF THE PROBLEM... -
Page 12: Maintenance
7. MAINTENANCE The maintenance schedule depends on use and operating conditions but, generally, it should not exceed three months. The maintenance operations have to be made by specialised personnel, in compliance with safety rules. At our offices, you can find the “Routine and extraordinary maintenance forms”. WARNING : If you detect a problem and you can not take immediate action to solve it, please make sure the charger is identified as not working and "... - Page 13 9. DRAWINGS and TABLES / SCHEMAS TECHNIQUES et TABLEAUX Wiring diagram and instructions to perform the installation and voltage adjustments / Schémas électriques et instructions pour installer le chargeur et l’adapter au réseau ADVANCED single-phase charger in the P6C cabinet / Chargeur type ADVANCED Monophasé dans le caisson P6c Single phase charger 150_03_rev00 Advanced...
- Page 14 PULSE single phase charger in P6C cabinet / Chargeur type PULSE Monophasé dans le caisson P6c Single phase charger 150_04_rev00 Pulse 13 mar 15 Permanently Connected AC Main Single phase Cabinet P6c TERMINAL AT12 (E) 120V - 60Hz model 5NPS1 (C) 240V - 60Hz model 5NPS2 (adaptable to 208V) Advanced...
- Page 15 ADVANCED single phase charger in I2c cabinet / Chargeur type ADVANCED monophasé dans le caisson I2c Single phase charger 150_11 rev.00 Advanced 13 mar 15 Permanently Connected AC Main Single phase Cabinet I2c TERMINAL AT12 (E) 120V - 60Hz model 3NAS1 - 5NAS1 (C) 240V - 60Hz model 3NAS2 - 5NAS2 (adaptable to 208V) Serie 3N - no Display AT13 (G2)
- Page 16 PULSE single phase charger in I2C cabinet / Chargeur type PULSE Monophasé dans le caisson I2c Single phase charger 150_12 rev.00 Pulse 13 mar 15 Permanently Connected AC Main Single phase Cabinet I2c TERMINAL AT12 (E) 120V - 60Hz model 5NPS1 (C) 240V - 60Hz model 5NPS2 (adaptable to 208V) Advanced...
- Page 17 ADVANCED Three phase charger 208-240-480V in I2c cabinet / Chargeur type ADVANCED Triphasé 208-240-480V dans le caisson I2c Three phase charger 150_23_rev00 Advanced 12 mar 15 Permanently Connected AC Main Three phase Cabinet I2c TERMINAL AT12 (B) 480V - 60Hz model 3NAT4 - 5NAT4 (default) Charger can ber adaptable to ...
- Page 18 PULSE Three phase charger 208-240-480V in I2c cabinet /Chargeur type PULSE Triphasé 208-240-480V dans le caisson I2c Three phase charger 150_24_rev00 Pulse 12 mar 15 Permanently Connected AC Main Three phase Cabinet I2c TERMINAL AT12 (B) 480V - 60Hz model 5NPT4 (default) Charger can ber adaptable to ...
- Page 19 ADVANCED Threphase charger 600V in I2c cabinet. / Chargeur type ADVANCED Triphasé 600V dans le caisson I2c...
- Page 20 PULSE Threphase charger 600V in I2c cabinet. / Chargeur type PULSE Triphasé 600V dans le caisson I2c...
- Page 21 10. CURRENT TABLE, FUSES AND CABLES SECTION / TABLEAU COURANT. FUSIBLES ET SECTION CABLES Chargers are normally Stationary or Permanently connected. They have no AC main cord nor Fuses Chargers must be protected with fuses having the size and the characteristic specified below The types/models suggested are to be taken as an example.
- Page 22 AC Three phase - AC Triphasé Charge Power Fuse Rate Fuse Rate Fuse Rate Fuse Rate Fuse Rate Amp (type) AWG Amp (type) AWG Amp (type) AWG Amp (type) AWG Amp (type) AWG 2,57 10 (2) 3,22 12 (2) 3,86 15 (2) 4,50 17,5 (2)
- Page 23 DC Protection Fuses / Protection Fusibles DC Output current Fuse Rating CNL 40 CNL 50 CNL 60 CNL 80 CNL 100 CNL 125 CNL 150 CNL 200 CNL 200 CNL 200 Type, Model suggested and Characteristic All Fuses are Blade shape 60mm Model CNL Bussman are general purpose fuses Designed for Forklift trucks and Battery system Genre, Modèle conseillé...
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Page 24: Drawings And Tables
NOTES ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________ ___________________________________________...
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