instantor IT2020 Instruction Manual

Battery powered press tools

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Superior Plumbing

Products Manufactured

by Sanbra Fyffe

Instruction

Manual

Instantor Battery

Powered Press Tools

IT2020 & IT2040

Due to continuing improvements, actual product may

differ slightly from the product described herein.

Read this material before using this product.

Failure to do so can result in serious injury.

Save instructions for future reference.

Table of Contents

Summary of Contents for instantor IT2020

Page 1 Instruction Manual Instantor Battery Powered Press Tools IT2020 & IT2040 Due to continuing improvements, actual product may differ slightly from the product described herein. Read this material before using this product. Failure to do so can result in serious injury.
Page 2: Table Of Contents
Contents 1. Important Safety Information 2. General Safety Warnings 3. Tool Specific Safety Rules 4. Understanding Your Press Tool 5. Description of Components 6. Operating Instructions 7. Maintenance and Servicing 8. Troubleshooting 9. Warranty...
Page 3: Important Safety Information
1. Important Safety Information Explanation of symbols Danger with a high degree of risk which results in death or severe injury (irreversible) if not heeded. Danger with a medium degree of risk which could result in death or severe injury (irreversible) if not heeded. Danger with a low degree of risk which could result in minor injury (reversible) if not heeded.
Page 4: General Safety Warnings
2. General Safety Warnings To work safely with this press tool, it is Imperative to read carefully the directions for use and to follow the instructions below. 1. Work area safety Keep work area clean and well lit. Cluttered or dark areas invite accidents. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
Page 5 3. Personal safety Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Page 6 Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation.
Page 7: Tool Specific Safety Rules
Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire. 6.
Page 8: Understanding Your Press Tool
4. Understanding Your Press Tool The IT2020 and IT2040 tools can be used for connecting stainless steel pipe, MLCP, PEX pipe with suitable press fittings (Instantor Press and Copper Press Fittings). The high pressure hydraulic system is powered by a Li-ion battery, actuated by motor and controlled by MCU.
Page 9 Model IT2020 IT2040 Rated Pressure 19kN 32kN Stroke 30mm 40mm Pressing Range: Thin-wall Copper pipe: Thin-wall Copper pipe: 12-35mm (1/2”-1”) 6-100mm (1/4”-4”) Thin-wall stainless steel Thin-wall stainless steel pipe: 12-28mm (1/2”-1”) pipe: 12-54mm (1/2”-2”) MLCP , Multilayer Composite Pipe MLCP , Multilayer Composite Pipe (Pex-Al-Pex): 16-32mm (1/2”-4”)
Page 10: Description Of Components
5. Description of components IT2020 Parts No. Description Function For pressing, interchangeable jaw For locking / removing the jaw Trigger For starting pressing operation Retract Button For manual retracting the piston in case of an incorrect operation Battery Lock For locking / unlocking the battery...
Page 11 IT2040 Parts No. Description Function For pressing, interchangeable jaw Serial No. For product traceability Security Icon For warning For locking / removing the jaw White LED For Lighting work surface Retract Button For manual retracting the piston in case of an incorrect operation Red / Green LED For indicating the operating condition and battery discharging situation...
Page 12 Function description Microcomputer control system-automatically detects the pressure when in operation. OLED display - Dot matrix OLED display which shows press count, battery power, working pressure (if equipped with pressure sensor), maintenance reminding and fault codes. Optional Bluetooth wireless communication technology - Can establish wireless communication with mobile phones, tablets, etc., to read press count, usage status, maintenance reminders and other additional information.
Page 13 Table 1 – Display Function and Meaning Audible Signal OLED Indication Description  Screen Device self-checking to – Self-Checking assure correct function. Device isready to – Standby commence pressing operations. Battery full. Battery power low, charging reuired. Limited pressing – operations remaining with current charge level.
Page 14 Audible Signal OLED Indication Description  Screen Maintenence • Tool Servicing Required. Reminder (0.5s) Information – Software version number. Screen Shows current press cycle Press Cycle count and remaining press – Count cycles before next service. *Available on IT2040 model only...
Page 15: Operating Instructions
6. Operating Instructions Read the entire safety information section at the beginning of this manual including all text under subheadings therein before using this product. Use this tool for the manufacture’s intended purpose only. Use other than that which is described in this manual could result injury or property damage.
Page 16 1. Charging Follow the steps below to remove the battery and charge it using the battery charger supplied. Ensure the room temperature is between 10˚C - 40˚C. The charging time is approximately 80mins. For detailed charging information, please refer the charger manual. Push 1.
Page 17 2. Battery Care Information The battery can be cycled hundreds of times. A drop in battery capacity is expected after a significant amount of cycles. When this occurs, please contact your retailer regarding souring a replacement battery. As with all Li-ion batteries, running them down fully and leaving them at a low state of charge can damage the battery.
Page 18 3. Using the Tool – IT2020 3.1 Changing the jaws and completing pressing operations Rotate the jaw retaining pin 180˚C and pull it outwards. Insert the jaw into the press tool, push the pin inwards and rotate it back 180˚C.
Page 19 3.2 OLED display interface description Maintenance Battery Reminder Status Information Display Area Press Cycle Count...
Page 20 4. Using the Tool – IT2040 4.1 Changing the jaws and completing pressing operations Push and rotate the jaw retaining pin anti clockwise. The retaining pin spring will force the pin outwards. Insert the jaw into the press tool, push the pin inwards to lock it into position. Manually open the jaws and move them into position around the pipe fitting to be pressed.
Page 21 4.2 OLED display interface description Battery Bluetooth Status LED Light Information Display Area Press Cycle Count...
Page 22 5. Pressing Jaws 5.1 Jaw Safety Information Pressing tool, pressing jaws, adapter or ring jaws are only for the corresponding piping system and fittings. Use of alternative jaws or modified standard accessories damage tools and accessories, and could result in personal injury. The jaw is a consumable part.
Page 23 Improper operation can lead to leaks at the press fitting Please ensure that the press fitting specifications are the same as the jaw. It should be confirmed that the jaw has been completely closed after the pressing is completed. When pressing, make sure that the jaw along with the pressing tool is properly positioned on the flange of the fitting.
Page 24 5.3 Jaw Safety Information Please refer the illustration below for ring type jaw installation and pressing. 2 . Take out the ring jaws Open the ring jaws 1 . Open the adaptor Close the ring Complete jaws around the pressing the press fitting process as and connect the...
Page 25 5.4 Jaw Cleaning and Maintenance The accumulated residue in the pressing jaws must be periodically cleaned. Cleaning the residue can be done with a scouring pad or a steel wool. Do not use any severe abrasives like such as sandpaper or files which will Pipe Material accelerate the wear on the Stacking...
Page 26: Maintenance And Servicing
7. Maintenance and Servicing Damaged equipment may cause serious personal injury. Do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use. Before each use, inspect the general condition of the tool. Check for loose screws, misalignment or binding of moving parts, cracked or broken parts, or any other condition that may affect its safe operation.
Page 27: Troubleshooting
1. Charge the battery has run out 2. Clean hydraulic 2. Dirt, contaminants, system A. Tool is inoperative etc in ram area 3. Contact Instantor of tool Service Centre to 3. Tool components arrange service worn or damaged and calibration 1.
Page 28: Warranty
The following damages are not covered by the warranty: • Damage caused by improper use or inadequate servicing. • Damage caused by the use of products not approved by Instantor for use with its tools. • Damage caused by pressing unsuitable pipes or fittings.
Page 29 The press tool must be registered at www.instantor.ie/product-registration/ to qualify for the extended warranty. The service and calibration must be carried out by an Instantor Service Technician. There is a charge for this service and calibration. For details of costs and availability, please contact the Instantor Service Centre on the details below.
Page 30 Notes...
Page 32 Superior Plumbing Products Manufactured by Sanbra Fyffe T 01 842 6255 E sales@instantor.ie www.instantor.ie Sanbra Fyffe Ltd. Instantor Works, Santry Avenue, Santry, Dublin D09 K160 Make the connection with us socially...

This manual is also suitable for:

It2040