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Table of Contents
Summary of Contents for Sintes UltraPeen UP-600
- Page 1 ® UltraPeen SYSTEM OPERATION MANUAL UP – 600 ULTRASONIC GENERATOR AND TOOL...
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Page 2: Table Of Contents
3.1. MAINS POWER CONNECTION...………………………………………………….…...9 3.2. TOOL POWER CONNECTION...…………………………………………………...9 4. ULTRASONIC TOOL...………………………………………………………………………10 5. CHANGEABLE WORKING HEADS……………………………………………………...11 6. SYSTEM OPERATION RULES...………………………………………………………..15 6.1 EQUIPMENT OPERATION………….………………………………...15 6.2 SAFETY………………….………………………………………………..15 6.3 OPERATION ORDER……………….…………………………………..15 6.4 MAINTENANCE AND REPAIR………………………………………..17 7. TECHNICAL SPECIFICATIONS…………………………………………………………18 8. LIMITATION OF WARRANTY………………………………………………………….…19 9. SERVICE………………………………………………………………………………….…20 SINTES... -
Page 3: System Safety
600 system. Do not restrict the airflow to the Ultrasonic Generator by covering or enclosing it in a sealed housing while in operation. The air should circulate through the unit during operation to facilitate proper cooling of electronic components SINTES... - Page 4 The Tool, while in operation, emits acoustic energy, the power of which depends upon geometrical size of the processed item and the amplitude of ultrasonic emitter oscillations and may, in some situations, exceed the noise limit at 80 decibels. SINTES...
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Page 5: System Components
A Laptop (optional item) with software for recording of the parameters of UP treatment, remote control and UP optimum application The Front Panel of the Ultrasonic Generator Figure 1 shows the layout of the front panel of the Ultrasonic Generator. Figure 1. The Front Panel of the Generator SINTES... - Page 6 6 – Start/Stop - A button to start/stop the ultrasonic oscillations of the Tool 7 – Set - By pressing Set button one can change the value of selected/blinking unit 8 – Status indicator of Start/Stop mode of the Tool 9 – Status indicator for Control button SINTES...
- Page 7 Figure 2. The Rear Panel of the Generator 1 – Power Supply connector (shown with the supply cord not attached) 2 – Safety fuse 3 – Connector for robotized application of UP system 4 – RS-232 Interface for connection to a PC SINTES...
- Page 8 CAUTION: Do not operate UP system without cooling of Tool by compressed air. The exceptions could be the verification the condition of system (5-7 seconds) and/or short demonstration (no more than 1 minute). 4 – Cord connecting the Tool to the Ultrasonic Generator SINTES...
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Page 9: System Set-Up
8.0 Аmps 4 Amps for 220/240VAC. TOOL POWER CONNECTION 3.2. The ultrasonic frequency voltage is supplied to the Tool via permanent connector in the left lower corner on the Generator’s front panel (see Figure 1). SINTES... -
Page 10: Ultrasonic Tool
The strikers that can be chosen of various diameters are positioned in special holes at the bottom of working heads. Strikers are made of high strength steel with high hardness. Figure 4 shows a set of Changeable Working Heads. SINTES... -
Page 11: Changeable Working Heads
One “zig-zag” four-pin head with the pin’s diameter of 4 mm. One single-pin working head with the pin’s diameter of 4 mm One seven-pin working head with the pin’s diameter 5 mm. One two-pin working head with the pin’s diameter of 3 mm. SINTES... - Page 12 The working head could be installed by pushed it onto the tip of the instrument until the distinctive “click” sound is heard. Make sure that the certain hole on working head is coaxial to the fixing sphere on the tip of Tool (Figure 5). Figure 5. Installing/removing of the working head SINTES...
- Page 13 Figure 6. Inserting/removal of working head with the help of wrench when additional force is required. Rotate working head in both directions slightly, and remove (or insert) it simultaneously. SINTES...
- Page 14 ULTRAPEEN 5. CHANGEABLE WORKING HEADS (continued) Figure 7 shows the procedure of inserting/replacement of pins/strikers. Figure 7. Inserting/replacement of pins/strikers SINTES...
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Page 15: System Operation Rules
# 1 in compliance with IEC 601-1. Before commencing the work, operator should make sure that the working place where ultrasonic equipment is used has special sockets connected to the protective external grounding. SINTES... -
Page 16: Operation Order
6.3.7 Required operation time may be set by Select/Set buttons. During the setting the digits on the indicator will flash. 6.3.8 Switch ON the ultrasonic oscillation of the Tool by Start/Stop button. The Status indicator starts to flash, and the operation time digits on the timer illuminate continuously. SINTES... -
Page 17: Maintenance And Repair
Tool cooled down (not less than in half an hour). 6.4. MAINTENANCE AND REPAIR While on warranty, technical maintenance and repair of the System should be done by Manufacturer or its representative only. Extended warranty could be arranged for different terms. SINTES... -
Page 18: Technical Specifications
Voltage of electrical circuit, V 110-120 or 220-240 Frequency of power voltage, Hz 50 – 60 Maximum consumed power, W Other Parameters Frequency of ultrasonic oscillations, KHz ~ 22 Cooling compressed air o pressure 25-35 psi temperature should not exceed 21°C SINTES... -
Page 19: Limitation Of Warranty
The warranty does not apply and may be voided for equipment subject to unauthorized modifications, repair, misuse, abuse, negligence or accident. Equipment that in our judgment shows evidence of having been used in violation of operating instructions will be ineligible for service under this warranty. SINTES... -
Page 20: Service
Should the user of this device have any questions or comments as to its specifications, use, limitations, or maintenance, the Manufacturer’s Service Representative can be contacted as follows: Structural Integrity Services Inc. 15 North Park Road, Unit 212 Thornhill, ON L4J 0A1 Canada Tel: (416) 917-1519 Email: info@sintes.ca Website : www.sintes.ca SINTES...
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