Summary of Contents for VARCO PRUDEN SSR 900
- Page 1 V A R C O P R U D E N B U I L D I N G S SSR 900 Seamer Tool Manual The field guide for proper use of the Model 900 SSR Seamer Tool.
- Page 3 The builder/Erector remains solely responsible for the safety and appropriateness of all techniques and methods utilized by its crew in the erection of the VP building. The Builder/Erector is also responsible for supplying any safety devices, such as scaffolds, runways, nets, etc. which may be required to safely erect the metal building system and to perform the SSR-Seaming Operation.
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Page 4: Table Of Contents
Item Page No. 1. SSR Seamer tool Kit Components..........2 2. Basic Description...............3-4 3. Power Source................5 4. Preparation for Seaming............6 5. Seaming Operation/Start............7-10 6. Field Maintenance/Troubleshooting..........11-13 7. Seaming Information..............14 8. Hand Crimping/Information............15 9. Seamer Adjustment..............16 Item Page No. 1. VP-SSR Hand Crimping Tool...........17 2. -
Page 5: Ssr Seamer Tool Kit Components
Model No. VP-900 1. SSR SEAMER TOOL KIT COMPONENTS VP-Tool Serial 1. SSR Seamer Tool With Handle Assembly 2. Field Manual 3. One (1) Finish Seam Gauge & Instructions Do Not Discard. 4. Shipping Box. Save for Storage & Shipping. -
Page 6: Basic Description
Model No. VP-900 2. BASIC DESCRIPTION 1. The SSR Seamer Tool is a special precision designed and built, portable roll-forming machine. 2. The Seamer Tool is lightweight 38lbs. 3. Forming speed is capable of 25 surface feet per minute. 4. Power required: 20 Amp breaker minimum. 5. - Page 7 Model No. VP-900 2. BASIC DESCRIPTION (CONT'D) 8. Guide Roll and Forming Rolls. a. Front Guide Roll-Fig. 1 Top Guide Roll When seamer tool is clamped on seam correctly, guide roll should be in position as shown. FIG. 1 b. First Set (Rolls #1 & 4)-Fig. 2 Tuck the female lip under the male lip and begin to pull the seam together.
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Page 8: Power Source
Model No. VP-900 3. POWER SOURCE 1. The 3 station roof seamer motor requires a 20 amp, 100-125 volt AC power supply. Poor performance and motor damage can result from use of an improper power supply. Recommended extension cord size: Distance (FT) 0-50 50-100... -
Page 9: Preparation For Seaming
Model No. VP-900 4. PREPARATION FOR SEAMING A. Check Seamer Tool 1. Check seamer tool for Grease. When in use, tool should be lubricated every day. If seamer tool is in sustained, continuous use, grease every four (4) hours. Only one (1) shot of grease required at each point shown (1, 2 &... -
Page 10: Seaming Operation/Start
Model No. VP-900 5. SEAMING OPERATION/START NOTE: Start SSR-Seamer Tool is designed to operate one direction only. See caution and safety information in front of this manual TO BEGIN SEAMING OPERATION 1. Ensure proper engagement of the male and female hems. Hand crimp with VP hand crimping tool or channel lock type pliers. - Page 11 Model No. VP-900 5. SEAMING OPERATION/START 2. Position seamer on the beginning edge of the SSR Panel, so that the first two stands of rollers straddle the seam and rest on the panel. Direction of Seamer Travel Panel First (2) Stands Edge of Rollers 3.
- Page 12 Model No. VP-900 5. SEAMING OPERATION/START 4. Turn Power Switch on and run seamer about 4 inches. 0.38" Max Check seam to ensure proper seaming operation. PROPER SEAM PROFILE AFTER SEAMING 5. After seam is checked and proper operation is verified, continue to seam remainder of panel, inspecting seam continuously.
- Page 13 Model No. VP-900 5. SEAMING OPERATION/START NOTE: End Lap A. When the seamer tool approaches "STOP" the End Lap, the seamer tool before crossing the End Lap and hand crimp the leading edge of female lip. Also, it will slow CHANNEL LOCKS down due to the additional thickness of metal.
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Page 14: Field Maintenance/Troubleshooting
Model No. VP-900 6. FIELD MAINTENANCE/TROUBLESHOOTING 1. If clamping handle is loose and will not clamp, tension has been lost. Check nuts above washers on turnbuckle bolts. Tighten to "snug", then turn (min. 1/4 turn or max, 1/2 turn) to tighten or reset properly (see item #7 for alignment). THREADED BOLT WAHERS SET SCREW... - Page 15 Model No. VP-900 6. FIELD MAINTENANCE/TROUBLESHOOTING 7. The alignment of the forming rolls is very important. (See fig. 1, 2 & 3 for proper placement) Clamping Handle Approx. 0.75" gap at top. Roll #1 & 4 Fiber roll touches at bottom. Roll #2 & 5 Approx.
- Page 16 Model No. VP-900 6. FIELD MAINTENANCE/TROUBLESHOOTING 9. If the seamer tool jumps off the seam, the panel module may be to wide. This lowers the height of the seam and prevents the proper engagement of the forming rolls and the SSR panel seams. Panel Module Must Be Maintained. REF: fig. 1,2 and 3. MALE RIB FEMALE RIB 1 1/8"...
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Page 17: Seaming Information
Model No. VP-900 7. SEAMING INFORMATION 1. Correct/Incorrect Engaged Seams Check seams to ensure they are engaged prior to seaming. SEALANT SEALANT FEMALE RIB FEMALE RIB MALE RIB MALE RIB 2. SSR/Correct/Incorrect Seams & Finish Seam Gauge Included with the seamer tool kit is an SSR "finish seam gauge". -
Page 18: Hand Crimping/Information
Model No. VP-900 8. HAND CRIMPING/INFORMATION 3. Hand crimping/information A. Hand crimp the following areas with "Channel Lock" pliers, if Hand Crimper not available, or similar tool. REASON: 1. To ensure proper engagement of forming rolls and rolling guides. 2. To ensure proper start of seaming operation, endlaps and finish end of seamed panel. -
Page 19: Seamer Adjustment
Model No. VP-900 9. SEAMER ADJUSTMENT CHECKING THE SEAM WIDTH Check the seam width often with the provided seam gage. If the seam gage will not fit on the seam, stop immediately and adjust the seamer tool. Under normal circumstances, the seamer tool should require only adjustment of Station #3. -
Page 20: Vp-Ssr Hand Crimping Tool
Model No. VPHC-17 1. VP - SSR HAND CRIMPING TOOL... -
Page 21: Uses Of Hand Crimping Tool
Model No. VPHC-17 2. VP - SSR HAND CRIMPING TOOL VP Hand Crimping Tool is recomended for starting the seaming process but not required. The hand crimping tool, if used properly, will provide a tighter, more uniform seam upon which to start the seamer. The VP Hand Crimping Tool is available from your VP Service Center at an additional cost. -
Page 22: Step 1: Positioning
Model No. VPHC-17 3. VP - SSR HAND CRIMPING TOOL Step 1: Positioning Stage 1 SEAM AFTER PHASE 1 CRIMP STAGE 1 STAGE 2 Place hand crimping tool on SSR rib over female leading edge, female edge will fit into notch. -
Page 23: Step 2: Crimp Female Leading Edge
Model No. VPHC-17 4. VP - SSR HAND CRIMPING TOOL Step 2: Positioning Stage 2 0.38" Max. SEAM AFTER (10mm) PHASE 2 CRIMP SEAM GAUGE STAGE 1 STAGE 2 Place hand crimping tool on SSR rib over female leading edge, female edge will fit into notch. - Page 24 Varco Pruden Buildings, 3200 Players Club Circle, Memphis, TN 38125 4035 Seamer Tool Model 900 Guide Form: EG-902918 Issued: 2000 © All rights reserved. Varco Pruden Buildings® is a division of Revision: 5 Revised: 4/17 BlueScope Buildings North America, Inc. www.vp.com...