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G.B.C BOILER K Instruction Manual

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INSTRUCTION MANUAL
BOILER K
Range
Ø 28 / 76 mm (1,10" — 2,99")
G.B.C. Industrial Tools S.p.A.
Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629

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Summary of Contents for G.B.C BOILER K

  • Page 1 BOILER K Range Ø 28 / 76 mm (1,10” — 2,99”) G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 2 Converting The Machine From Pneumatic to Electric Ordinary Maintenance Troubleshooting And Acoustic Emissions G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 3 Original Instructions—rev.2011—in compliance with the paragraph 1.7.4 of the Machinery Directive 2006/42/CE G.B.C. Industrial Tools S.p.A. is known worldwide for the quality of its machines and accessories for pipe cutting and beveling procedures of any sort and plate beveling machines..
  • Page 4 Original Instructions—rev.2011—in compliance with the paragraph 1.7.4 of the Machinery Directive 2006/42/CE G.B.C. Industrial Tools S.p.a. guarantees the reliability of the machine and its conformity to the specifications herewith reported. The warranty covers the machine in its whole for a time period of one year from the shipment date (ref.
  • Page 5 FOLLOWING TO A SPECIFIC FORMATION WE DO NOT ENVISAGE ANY REASONABLY PREDIC- TALBE MISUSE OF THE UNIT G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 6 (inches) 80 (2.03) 80 (2.03) 80 (2.03) 80 (2.03) G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 7 BOILER K BOILER K “ E” BOILER K “ with autolock” G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 8 Pipe Beveling Machine Service Tools Case Instruction Manual And Exploded Drawings G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 9 INTERCHANGEABLE ELBOW SHAFTS FOR CURVED ID PIPES FROM 46mm to 79mm. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 10 EC directives and by the Italian laws regulating this matter. G.B.C. Industrial Tools S.p.A. declines any responsibility for misuse of its machines and their use when in contrast with the regulation listed hereinafter and with the use and maintenance instructions hereto.
  • Page 11 Shipping Weight Under 25 Kgs no lifting machines are required. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 12 As provided for the paragraph 1.2.4.3. of the attachment 1 of the Machinery Di- rective, portable machines are exempt to have this feature. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 13 The expansion shaft can be moved by the vane expansion nut after having replaced the locking jaws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 14 If the procedure is correctly made the locking jaws should have a little play. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 15 While keeping the machine in axis with the pipe, insert the SHAFT in the pipe (about 15-20mm) Firmly screw clockwise the VANE EXPANSION NUT. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 16 You will want to use two paired cutting tools and one facing tools when required. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 17 You will need to apply a constant pressure on the lever. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 18 Maintain a constant and continuous action to obtain a uniform feeding. The motor will automatically stop by releasing the lever. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 19 1. Unscrew the vane expansion nut using the wrench supplied with the machine. 2. Remove the machine. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 20 Unscrew the vane abutment cap and the vane abutment bush counter clockwise. Remove the locking jaws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 21 Use a pair of long nose pliers rotate clockwise the expansion shaft until it comes out. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 22 Remove the grub screw cap and the grub screw from the cover case in order to release the guiding shaft. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 23 Take the guiding shaft from the reduced shaft kit and mark the groove of the lap joint as well as the far end of the shaft as shown in the picture. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 24 Rotate the hand wheel to get the shaft in the machine. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 25 Re-assemble the grub screw and the grub screw cover locking them tight. Screw in all way down the vane expansion nut. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 26 2mm inside from the end of the reduced guiding shaft as shown in the picture. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 27 When the correct position is set, remove the VANE ABUTMENT CAP come all the way back with the VANE EXPANSION NUT( G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 28 . Fasten the VANE LOCKING CAP with the specific wrench. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 29 Pull back the locking jaws, unscrew the vane abutment cap and screw back on the vane expansion nut using the wrench supplied with the machine. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 30 Ensure the vane expansion nut is not abutted, then unscrew the vane abutment cap and the vane abutment bush counter clockwise. Remove the locking jaws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 31 Rotate the shaft clockwise with long nose pliers and extract it. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 32 Remove the grub screw cap and the grub screw from the cover case in order to release the shaft. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 33 Extract the tool abutment chuck by using the special tool not supplied with the machine. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 34 Take the shaft from the reduced shaft kit and use a marker to mark the groove of the lap joint as well as the far end of the shaft as shown in the picture. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 35 Rotate the hand wheel in order to get the shaft inside the machine. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 36 Screw back in all way down the vane expansion nut. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 37 Screw in the elbow shaft using a screwdriver until it extends 20mm from the head as shown in the picture . G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 38 Fix the cover with the special screws supplied with it. The machine is now ready to be used. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 39 Ensure the vane expansion nut is not abutted, then unscrew the vane abutment cap and the vane abutment bush counter-clockwise. Remove the locking jaws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 40 Rotate the shaft clockwise with a set of long nose pliers and extract it. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 41 In replacement of the vane expansion nut you will need to screw the counter nut, and then the pneumatic lock- ing device as shown in the picture. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 42 Unscrew the nipple and install the air connector supplied with the kit. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 43 After having supplied the pneumatic locking device with air, move the lever downward to move the locking piston forward. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 44 0.5 ÷ 1 mm by screwing back on the vane abutment cap. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 45 If the assembling has been correctly executed the locking jaws should a little play in their seat. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 46 In the rear part of the locking device you shall now insert the stem and the two grub screws as shown in the picture making sure not to move the expansion shaft. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 47 Screw the grub screws and the knobs supplied with the locking device. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 48 Unscrew the vane abutment cap and the vane abutment bush counter-clockwise. Remove the locking jaws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 49 By using long nose pliers rotate clockwise the expansion shaft until it comes out. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 50 Remove the grub screw cap and the grub screw from the cover case in order to release the guiding shaft. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 51 Take the guiding shaft from the reduced shaft kit and mark the groove of the lap joint as well as the far end of the shaft as shown in the picture. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 52 Re-assemble the grub screw and the grub screw cover locking them tight. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 53 In replacement of the vane expansion nut you will need to screw the counter nut, and then the pneumatic lock- ing device as shown in the picture. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 54 As shown in the picture. Plug the air supply tube. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 55 0.5 ÷ 1 mm by screwing back on the vane abutment cap. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 56 If the assembling has been correctly executed the locking jaws should a little play in their seat. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 57 In the rear part of the locking device you shall now insert the stem and the two grub screws as shown in the picture making sure not to move the expansion shaft. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 58 N.B.: While performing this operation ensure that the pinion remains in its seat. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 59 . After a successful positioning fix the flange screws. G.B.C. Industrial Tools S.p.A. Via Sandro Pertini 41/43 – 25065 Cazzago San Martino (Bs) – Italia – Tel. + 39 030 7451154 – Fax. + 39 030 73 56 629...
  • Page 60 BOILER K Original Instructions—rev.2011—in compliance with the paragraph 1.7.4 of the Machinery Directive 2006/42/CE We suggest to perform a service c/o G.B.C. Industrial Tools S.p.A. premises eve- ry 400 hours working cycles. Verify the general conditions of the machine; •...
  • Page 61 Always ask suggestions to your referent in G.B.C. as we are at your com- plete disposal. The acoustic emissions are within the maximum limits provided by the current Machinery Directive.