GiBiDi DPT260 Fitting, Operation And Maintenance Instructions

Automatic bollards

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DPT260

Automatic bollards

FITTING, OPERATION AND

MAINTENANCE INSTRUCTIONS

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Page 1 DPT260 DPT260 Automatic bollards FITTING, OPERATION AND MAINTENANCE INSTRUCTIONS...
Page 2: Notes On Installation
• For the maintenance use only original GiBiDi spare parts. • Gi.Bi.Di. S.r.l is not responsible in terms of safety and good operation of GiBiDi products, in case of use of nonoriginal GiBiDi spare parts.
Page 3 • The bollards are packed on euro pallet. Use specific equipment or forklift for movement; handle with care. • GiBiDi bollards are manufactured with IP 66 or superior protection class and can be stocked everywhere, also outdoor. It is however recommended to stocked the bollards in close or covered places.
Page 4 DPT260 3 - BOLLARD DATASHEET Bollard DPT280 S235JR steel X5CrNi18-10 stainless steel (AISI 304) Moving cylinder material X5CrNiMo17-12-2 stainless steel (AISI 316) Moving cylinder diameter 273 mm Moving cylinder height 600 mm Moving cylinder normal steel thickness 6 mm Moving cylinder stainless steel thickness...
Page 5 DPT260 4 - BOLLARD COMPONENTS HEAD FLASHING LIGHT REFLECTING STRIP MOVING CYLINDER FRAME RISING SIDEBLOCK SOLENOID VALVE PASSIVE BOX PISTON HYDRAULIC PUMP LOWER LIMIT SWITCH LOWER SUPPORT BASE...
Page 6: Installation Procedure
DPT260 5 - INSTALLATION PROCEDURE 1000 mm PIC. 2 PIC. 1 PIC. 3 Quota di calpestio PIC. 5 PIC. 4 SENSO DI TRAFFICO TRAFFIC WAY...
Page 7 DPT260 5 - INSTALLATION PROCEDURE PIC. 6...
Page 8 DPT260 5 - INSTALLATION PROCEDURE PIC. 7 “A” dimension is the sum of the different thicknesses of which the slab is made of. ROAD SURFACE 275 mm ADDITIONAL CONCRETE CASTING WALKING LEVEL WATERPROOFING SHEATH 50 mm SHEATH SUPPORTING FOR ELECTRICAL...
Page 9 DPT260 5 - INSTALLATION PROCEDURE PIC. 9 PIC. 8 PIC. 10 PIC. 11...
Page 10 DPT260 5 - INSTALLATION PROCEDURE PIC. 12 PIC. 13 PIC. 14 PIC. 15 5,5 cm 9 cm 15 cm 80 cm 80 cm Control Unit PIC. 16 PIC. 17 min. 25 cm...
Page 11 DPT260 5.1 - TESTS BEFORE INSTALLATION Premise The bollards and the related pits are usually shipped already assembled. Bollards, control unit and eventual accessories are usually packed on Europallet. The use of a fork lifter or similar is recommended for pallets movement..
Page 12 DPT260 5.3 - LAYING OF THE PIT 1. Dig an excavation of about mm 1000 x 1000 section and of 1200mm depth (PIC. 1). 2. Ensure that the soil has a good permeability (read the specific procedure at chapter 5.2).
Page 13 DPT260 5.4 - LAYING BOLLARDS ON SLAB In case of laying on slab (PIC. 7) it is necessary to purchase the specific “kit for installation on slab”. The instructions are as follows: 1. Mark the laying point of each bollard, then remove the road surface/concrete casting for about mm 1000 x 1000.
Page 14 DPT260 5.6 - LAYING OF INDUCTIVE LOOPS If the system is set on automatic mode (bollards rise only after the occurred transit of a vehicle) it is necessary to install inductive loops to detect metallic masses (vehicles). Inductive loops are suitable for two different applications: •...
Page 15: Electrical Connections
DPT260 6 - ELECTRICAL CONNECTIONS 6.1 - BOLLARD WIRING In order to connect all the electrical devices, a passive box with six connections is installed on the bollard frame. The wires of these devices are marked out by different colours.
Page 16 DPT260 6.1 - BOLLARD WIRING PIC. 19 5 WHITE Sensor for detecting 6 RED Heating resistance bollard up position 3 YELLOW Safety pressure 4 BLACK Sensor for detecting switch bollard down position 2 GREY Lowering solenoid valve 1 BLUE Flashing light...
Page 17: Control Unit
DPT260 6.2 - CONTROL UNIT The control unit is supplied in a metallic housing to wall. The housing has usually an IP56 or IP66 protection class. Whether possible, indoor installation is recommended, as an alternative, ensure to protect it from bad weather and direct sun exposure.
Page 18: Control Unit Wiring
METALLIC BOX IP66 - mm 600 x 500 x 200 SLAVE CIRCUITS EXAMPLE OF CONTROL UNIT FOR 3 GI.BI.DI. DPT260 BOLLARDS 6.6 - CONTROL UNIT WIRING 1. Lay the wall box. 2. Lay and connect the 230V main power supply line.* 3.
Page 19 DPT260 7 - CONTROL UNIT 7.1 - MASTER AND SLAVE CIRCUIT PIC. 21 F5 5AT F2 1AT F1 2AT F3 2AT F7 2AT F6 1AT PIL16 MASTER CIRCUIT F1 5AT PIL16 SLAVE CIRCUIT F2 2AT 7.2 - PROTECTION FUSES MASTER - SLAVE...
Page 20 46-47-48 Outlet for traffic light signal (neutral exchange) Inlet for breaking glass button - emergency automatic lowering 49-50 N.C. (only for GiBiDi devices equipped with automatic lowering - NO 230V) 51-52 Inlet for 230V power supply None Inlet for earthing...
Page 21 One flash each time a rising/lowering phase starts, if parameter 16/2 is set YELLOW Outlet for device in motion (lowering of GiBiDi device only in presence of solenoid valve), L16 stays ON until the complete lowering Inlet for terminals 60 - 61 Inlet enabled...
Page 22 DPT260 7.6 - SLAVE TERMINAL CONNECTIONS Terminal Contact Connected device 1-2-3 Through terminals 26-27-28. Protected by F5 fuse Earthing for hydraulic pump motor None 6-7-8 Outlet 230V power supply for hydraulic pump (common terminal 8) 9-10 Outlet 24V power supply for solenoid valve 11-12 N.C.
Page 23 YELLOW Outlet for flashing light Outlet disabled (fixed or flashing, depending on setting) Rising phase enabled YELLOW Outlet for rising GiBiDi device Rising phase disabled (gate being closed) BLUE Outlet for solenoid valve Solenoid valve enabled Solenoid valve disabled Lowering phase enabled...
Page 24 CONTROLS ENABLED CONTROLS DISABLED Controls for the operation of the bollard connected Movement commands of GiBiDi device, connec- to terminals 24/25 - 26/27 - 58/59 are enabled. ted to terminals 24/25 - 26/27 - 58/59 are disabled. 2 - INP...
Page 25: Operation Modes
DPT260 PRESSURE SWITCH AS RISING LIMIT SWITCH PRESSURE SWITCH AS RISING LIMIT SWITCH ENABLED DISABLED 4 - PR1 At the final stage of the rising the pressure switch At the final stage of the rising the pressure switch works as limit switch in order to complete the rising is not used as limit switch;...
Page 26 DPT260 8.2 - STEP-STEP MODE The basic configuration for an installation with automatic bollards set on step-step mode includes: • One or more automatic bollards equipped with integrated flashing light and acoustic buzzer (evaluate if flashing light and buzzer are necessary according to the configuration).
Page 27 DPT260 8.3 - AUTOMATIC RISING MODE The basic configuration for an installation with automatic bollards set on automatic rising mode includes: • One or more automatic bollards equipped with automatic lowering device if power failed, integrated flashing light and acoustic buzzer.
Page 28 DPT260 The operation of acoustic buzzers can be excluded at night only if the system is equipped with a timer programmer. If automatic bollards are installed in areas where minimum temperatures are relevant during winter, they can be equipped with an heating resistance which prevents ice formation between the cylinder and the fixed side crown, allowing for the proper operation of the system.
Page 29: Maintenance
DPT260 9 - MAINTENANCE The following instructions are exclusively intended for competent / qualified persons with suitable training, specialist knowledge and practical experience sufficient to correctly and safely fit, test, and carry out maintenance on a bollard system. In order to ensure the correct function and a constant safety level, perform the following inspections and test on the bollard system, safety devices and connected accessories every six months.
Page 30 DPT260 Check visually that there are no oil leaks in the hydraulic pump, pipes and fittings. Check of possible oil leaks Verify the complete tightening of all the hydraulic fittings using an hexagonal throughout the hydraulic wrench of the proper size.
Page 31 DPT260 Check the proper operation of The 230V electric line which powers the control unit must be protected by a the differential magnetothermal differential magnetothermal switch. In particular, it is necessary to check that it switch of the electrical circuit.
Page 32: Specific Operations
DPT260 10 - SPECIFIC OPERATIONS Operation Procedure Topping up of the hydraulic • Lift the bollard out of pit, lower it to down position then turn the power off. unit. (B001) • Unfasten and remove the black cap of the hydraulic pump (placed above the transparent spyhole) and fill it with the same oil up to half of the spyhole.
Page 33 DPT260 Check/replacement of the • Turn the 230V power supply on and perform the necessary functional tests. lowering solenoid valve. (B003) • When the bollard is in down position check the oil level and, if necessary, top it up with the same oil type.
Page 34 DPT260 Adjustment/replacement of the ATTENTION: before proceding check that the hydraulic unit is cold (not safety pressure switch. (B007) after having performed several consecutive movements which cause the oil heating inside the hydraulic system). Generally old pressure switches are adjustable and they are recognizable from a waterproof protection made of black soft rubber;...
Page 35 DPT260 Maximum rising pressure • If the pressure is inferior than the values above indicated, adjust the maximum adjustment. (B008) rising pressure. • Lower the bollard to down position. • At the bottom of the hydraulic unit, immediately by the side of the hydraulic connection, there is an adjusting screw - to increase the pressure turn it clockwise in steps of 45 °...
Page 36: Problems And Solutions
DPT260 11 - PROBLEMS AND SOLUTIONS This guide shows the most common problems that can occur while using a Gi.Bi.Di. system. Client's technicians can solve some problems indipendently (especially if they are equipped with spare parts), while for other troubles it may be necessary to be supported by Gi.Bi.Di. S.r.l assistance department.
Page 37 DPT260 During the rising • The dip switch 5 of the master • Set the dip switch 5 of the master board in OFF position phase, the bollard unit is in ON position (stop (reversal function by pressure switch enabled).
Page 38 DPT260 The bollard is in • The piston rod is “dry” and must • Lubricate the piston rod. be lubricated. high position and • Replace the piston. a lowering com- • The bollard was bumped mand is given, the violently when in high position so bollard starts the piston rod is crooked.
Page 39 The manufacturer: GI.BI.DI. S.r.l. Via Abetone Brennero, 177/B, 46025 Poggio Rusco (MN) - ITALY declares that the products: AUTOMATIC BOLLARDS DPT260 are in conformity to the following EEC Directives: Directive LVD 2006/95/CE and subsequent amendments; • • Directive EMC 2004/108/CE and subsequent amendments...
Page 40 GI.BI.DI. S.r.l. Via Abetone Brennero, 177/B 46025 Poggio Rusco (MN) - ITALY Tel. +39.0386.52.20.11 Fax +39.0386.52.20.31 E-mail: info@gibidi.com Numero Verde: 800.290156 w w w . g i b i d i . c o m...