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HS AP 3607157 Assembly Procedure

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Document Ref:
AP 3607157
Drawing:
Shown on works order
Issued by:
O.Edoo
(Production Engineer)
Approved by:
A. Ostacchini
(Production Manager)
1
Purpose
The purpose of the Assembly Procedure is to define a standard method for assembling and testing all
This will ensure that each device is built in accordance with best practises and easily achieve the minimum
standards required for regulatory compliance.
2
Training Requirements
All personnel involved with assembling and/or testing this device must be trained against the latest version of
this Assembly Procedure.
3
Materials
As listed in drawing
Required documents
Works Order Route Card Containing Inspection History Card
Kitting list
Inspection and Release Procedure - P3060
Production Line Clearance - P3061
Clear Down Declaration Form - P3061(F)
4
Procedure
OP
DEPT
10
ASSY
Take a diaphragm (36071622) and pull 2 of the ends apart until the cut section fully opens.
Take clamp fingers moulding (36071612)
10
ASSY
SI No: N/A, Issue 2, 26 Jun 2017
Assembly Procedure
Issue:
01
Description:
A2A SPACER AUSTRALIA
Signature:
Can be found on signed hard copy
Signature:
Can be found on signed hard copy
OPERATION
Issue Date:
19 December 2019
Date
Date
Page 1 of 21
19/Dec/2019
19/Dec/2019
.
A2A SPACERS

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Summary of Contents for HS AP 3607157

  • Page 1 Assembly Procedure Document Ref: AP 3607157 Issue: Issue Date: 19 December 2019 Page 1 of 21 Drawing: Shown on works order Description: A2A SPACER AUSTRALIA Issued by: O.Edoo Signature: Date 19/Dec/2019 (Production Engineer) Can be found on signed hard copy Approved by: A.
  • Page 2 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 2 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Take a diaphragm (36071622) and place it onto this. Make sure the cut-outs line up with the lugs. Place this pair into press jig 35-2050 Take a valve body and place it on top of this pair ASSY...
  • Page 3 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 3 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Pull the handle fully down to press these parts together. Take a mouthpiece (36091172) and place the mouthpiece end on the table. Place the valve into it with the angled edges facing the gaps in the neck.
  • Page 4 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 4 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Press on this gently with your thumbs. You may hear a click as it falls into place. ASSY MIDDLE AND BOTTOM ASSEMBLY Fit together a 3607154 Universal Adaptor to a 3607123P Bottom Section.
  • Page 5 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 5 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Next snap together a 3607111P Middle Section with a Bottom Section. This is done by hand, but it is advisable to wear gloves to do this.
  • Page 6 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 6 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA ASSY Pack and label as per assembly drawing 3607216 Pack with a mask if needed. Refer to drawing for current packing and labelling details ASSY Force Gauge Test Periodically the whole assembly should be checked for fit i.e.
  • Page 7 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 7 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Valve tests ASSY Use Piston Pulmonary Waveform Generator. Insert mouthpiece assembly with two way valve in to pulmonary waveform generator as shown below Set the operating program as shown below: ...
  • Page 8 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 8 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Once it has finished firing, make sure it returns to a resting state, as below. Also, make sure the valve is flat, and has not developed any creases or waves.
  • Page 9 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 9 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA QUALITY AND VISUAL CHECKS Op 10 Ensure (36071622) valve diaphragm does not pass the cross on the valve body. It is OK for the diaphragm to be lifted, so long as it is in the direction of the finger section, towards the mouthpiece if assembled.
  • Page 10 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 10 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Production Quality and visual checks Assembly Production Manager, will ensure all quality checks are carried out during production Production Operatives will, 100% check each components visually for defects prior to assembly and packing...
  • Page 11 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 11 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Colour No (example only images) Yes (example only images) Parts must be free of blemishes and specks. Inspection should be carried out with the part at arm’s length.
  • Page 12 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 12 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Water mark Air bubbles Damage SI No: N/A, Issue 2, 26 Jun 2017...
  • Page 13 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 13 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Op 20 Ensure the colour of components are good and clear to look at and are clear of flow line Check adaptor (3607154) has been correctly orientated to locate in bottom section (3607123P) keyway and adaptor undercut is positioned either side of bottom section aperture.
  • Page 14 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 14 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Bottoms beware of flow lines, poor mixing and marks. Inspection should be carried out with the part at arm’s length.
  • Page 15 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 15 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Severe Scratches Op 30 Check Middle and Bottom section artwork against current drawing. SI No: N/A, Issue 2, 26 Jun 2017...
  • Page 16 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 16 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Op40 Check Assembled A2A spacers have been placed inside an antistatic plastic bag and the open end has been twisted and push through adaptor opening until flush with base.
  • Page 17 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 17 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Mask faults and defects Inspection should be carried out with the part at arm’s length. Air bubbles Flow lines and water marks SI No: N/A, Issue 2, 26 Jun 2017...
  • Page 18 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 18 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Short shot Sprue Carton faults and defects Unglued seam Missing or faint print SI No: N/A, Issue 2, 26 Jun 2017...
  • Page 19 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 19 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Torn Marked or stained Orientated Ensure cartons are correctly in shipper, and that they and the shipper are correctly labelled.
  • Page 20 Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 20 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Op50 Before carrying out the bottom and middle component test, you need to pull and push the assembly in and out 5 times.

  • Page 21: Assembly Procedure

    Assembly Procedure Document Ref: AP3607157 Issue: Issue Date: 19 December 2019 Page 21 of 21 Drawing: Shown on Works Order Description: A2A SPACER AUSTRALIA Revision History (Part of Template) Prepared by: Approved by: Date: Issue N Reason for change: O.Edoo A.