Related Manuals for K2 CrossRail 44-X
Summary of Contents for K2 CrossRail 44-X
- Page 1 We support PV systems Formerly Everest Solar Systems CrossRail System ASSEMBLY INSTRUCTIONS k2-systems.com...
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Page 2: Table Of Contents
Assembly Notes Quality tested – several certifications K2 Systems stands for secure connections, highest quality and precision. Our customers and business partners have known that for a long time. Independent institutes have tested, confirmed and certified our capabilities and components. - Page 3 Engineering strength is at our core With sophisticated product innovations and a deep customer focus, K2 Systems is the engineering leader for all your mounting system needs. We are a market leader with more than 20 GW installed worldwide. We offer proven product solutions and innovative designs. Wind tunnel testing along with advanced structural and electrical validation to facilitate permitting, design and installation.
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Page 4: General Safety Information
T Compliance with health and safety regulations, accident K2 is not liable for any resulting defects or damages. We prevention guidelines and applicable standards are do not accept liability for any damage resulting in the use required. -
Page 5: Roof Requirements
The CrossRail System can be installed as standard under the following conditions. Even if the system is capable of meeting higher demands through the integration of safety standards, please get in touch with your contact at K2 Systems if the specified values are exceeded. Roof requirements... -
Page 6: Bonding And Grounding
Bonding and Grounding Appropriate means of bonding and grounding are required by regulation. The information provided in this manual shall always be verified with local and national building codes. Everest Solar Systems has obtained a UL 2703 system listing from Underwriter’s Laboratories (UL). A sample bonding path diagram is shown in Figure 1 below. -
Page 7: Fire Rating
Fire Rating The CrossRail System has undergone fire performance testing in accordance with UL 2703, Fire Performance. A System Class A fire rating is achieved when using CrossRail 44-X/48-X/48-XL under the following conditions: Roof slope of 2/12" rise per linear foot or greater Used in combination with a UL 1703 Listed module with a fire performance rating of Type 1, Type 2, or Type... -
Page 8: Compatible Modules
Compatible Modules K2's CrossRail System was tested with the following: T CONTINUED - Canadian Solar Inc Modules: T CONTINUED - Hanwha Q Cells Modules: T UL/NRTL Listed Aptos Solar Modules: · CS6K-xxxM · Q.PEAK DUO L-G6 xxx · DNA-120-MF26-XXXW · Q.PEAK DUO L-G6.2 xxx ·... - Page 9 T CONTINUED - Hanwha Q Cells Modules: T CONTINUED - LG Electronics Inc. Modules: T UL/NRTL Listed Longi Modules: · Q.PEAK DUO BLK ML-G10 · LGxxxN2T-A5 · LR6-72-xxxM (xxx=320-350) · Q.PEAK DUO BLK ML-G10.a+ · LGxxxQ1C-A5 · LR6-72HV-xxxM (xxx=320-350) · Q.PEAK DUO BLK ML-G10.a+ /TS ·...
- Page 10 Compatible Modules continued K2's CrossRail System was tested with the following: T UL/NRTL Listed Mission Solar Modules: T UL/NRTL Listed Solaria Modules: T UL/NRTL Listed REC Modules: · MSExxxSB1J · PowerxT® -xxxR-PD · RECxxxTP2 BLK2 · MSExxxSO5T · RECxxxTPS 72 ·...
- Page 11 Compatible Modules continued K2's CrossRail System was tested with the following: T UL/NRTL Listed S-Energy Modules: T UL/NRTL Listed V Energy Modules: · Series 200 PV · SN15-60PAE/PCE-xxxV · SN10-60PAE/PBE/PCE-xxxV T UL/NRTL Listed Yingli Solar Modules: · SN15-60MAE/MCE-xxxV · SN10-60MAE/MCE-xxxV ·...
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Page 12: Tools Overview
Tools Overview 13mm 6 - 35 Nm (4.5 - 22.2 lb-ft) ≥ 3.0 m Optional Torque Overview M10 T-Bolts: 25.8 ft-lb (35 Nm) Everest Ground Lug: M8 Hex Bolt: 10.3 ft-lb [14 Nm] Terminal Screw: 2.9-5 ft-lb [3.9-6.7 Nm] Mid Clamp M8 Hex Bolt: 12 ft-lb [16.3 Nm] End Clamp M8 Allen Bolt: 10.3 ft-lb [14 Nm] Yeti Clamp/ CR MLPE Mounting Kit: M8 Hex Bolt: 10.3 ft-lb [14 Nm] PowerClamp Set Screw: 24 ga Steel: 12.5-13.3 ft-lb [16.9-18 Nm], 22 ga Steel:... -
Page 13: T Components
Components 4000019/4000020/4000021/4000022 4000630/4000631 4000662/4000663 4000695/4000705 CrossRail 44-X, 48-X or 48-XL L-Foot Slotted Set 4000601-H/4000602-H 4000429/4000430 4000688-H/4000689-H Mid Clamp, 13mm Hex End Clamp 30 - 50 mm module frame height 30 - 50 mm module frame height... -
Page 14: Roof Attachments
4000050-H 4000006-H Yeti Clamp, 13mm Hex Everest Ground Lug, 13mm Hex Hidden End Clamp 4000051/4000052 4000176/4000431 4000385/4000386 Structural Rail Connector End Cap CR 44-X or 48-X/48-XL CR 44-X or 48-X/48-XL Roof Attachments Comp Shingle Standing Seam EverFlash eComp Kit Standing Seam PowerClamp Available in Mill or Dark Available in Mini and Standard sizes 4000366/4000367... - Page 15 Roof Attachments Tile Tile Hook 3S, Set Flat Tile Hook, Set Flat Tile Hook X Kit, w/K2 EverSeal 4001294 4000034 4000141-B USH +2, 5'5 Base Kit, w/K2 EverSeal USH, 9", Base Kit, w/K2 EverSeal 4000142-B 4000140-B Splice Foot X Kit, Mill...
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Page 16: Accessories
Accessories CR Microinverter & Optimizer CrossRail 3" Black Sleeve Mounting Kit, 13mm Hex Compatible with CR 48-X/48-XL or CR 44X 4000629-H 4000583/4000177 Wire Management TC Wire Management Clip Omega Cable Clip HEYCO Sunrunner Cable Clip 4000069 4005394 4000382 Important note for Yeti Clamp installs The Yeti Clamp must be installed in an array. -
Page 17: T Assembly
Assembly Composition Shingle Locate and mark rafters using a hammer and chalk. Snap horizontal chalk lines within the desired shingle course to mark the rows of roof attachments. Drill a 7/32" pilot hole on your marks where roof attachments will be located. Consult a professional roofer to ensure Backfill the pilot hole with roofing manufacturer's approved sealant. - Page 18 Line up pilot hole with the flashing hole. Insert the lag screw through EPDM bonded washer, L-Foot, gasketed hole in flashing and into rafter. To roperly fasten the lag screw and create a watertight seal, drive the lag until the EPDM sealing washer is seated flush against L-Foot.
- Page 19 T-Bolts and Serrated Hex nuts per side (4 total). Use the CrossRail Microinverter & Optimizer Mounting Kit hardware from K2 Systems. Attach your chosen device to the top channel of the CrossRail. Torque the 13mm Hex Bolt to 10.3 ft-lbs (14 Nm).
- Page 20 Insert MK3 slot nut of the preassembled end clamps into the top channel of the CrossRail. While slightly lifting the plastic tabs, rotate 90º clockwise to engage the MK3 into the channel. Torque the M8 bolt to 10.3 ft-lbs (14 Nm). Push zip tie into leash channel located on bottom of Yeti Clamp.
- Page 21 Insert MK3 Slot Nut of preassembled Mid Clamps into the top channel on CrossRail. While slightly lifting the plastic tabs, rotate 90º clockwise to engage into the channel. Attach Mid Clamps to the module at specified Push pins of appropriate end cap into end of rail.
- Page 22 Insert Mk3 Slot Nut of preassembled Everest Ground Lug into top channel of CrossRail. While slightly lifting plastic tabs, rotate 90º clockwise to engage into rail channel. Ensure bonding teeth are perpendicular to rail channel. Torque to 10.3 ft-lbs. Insert 6 AWG bare copper wire and tighten terminal screw to 35-60 in-lbs. To attach WEEB Lug 10.3, insert T-Bolt into side slot on CrossRail and rotate closwise 90º.
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Page 23: T Notes
Notes... - Page 25 We support PV systems Formerly Everest Solar Systems Thank you for choosing a K2 mounting system. Systems from K2 Systems are quick and easy to install. We hope these instructions have helped. Please contact us with any questions or suggestions for improvement.