Table of Contents
Summary of Contents for Aim PANEL BEATER PB-1000
- Page 1 PANEL BEATER DENT-PULLING MACHINE Operating Instructions Warranty Parts List 1419 N. Thierman Road Tel: 800-644-2730 • 509-244-2730 E-mail: business@ai-mfg.com Spokane Valley, WA 99212 Fax: 509-244-2721 Website: www.ai-mfg.com...
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Page 2: Table Of Contents
THANK YOU THANK YOU for purchasing an American Innovative Manufacturing Panel Beater . AIM designs and manufactures the highest quality tools for the Auto Body Industry. To ensure that you enjoy many years of trouble-free operation, we have developed this Operating Manual. -
Page 3: Shipping Packaging Inspection
Prior to opening and removing your Panel Beater™ it is important that you inspect the packaging for any signs of damage. If damage is observed, contact the delivery company and AIM before proceeding. SERVICE: For assistance or service call toll free... -
Page 4: Safety Instructions
IMPORTANT SAFETY INSTRUCTIONS When operating this equipment, follow basic precautions, including the following: Read all instructions before using this machine and its attachments. Use this equipment only for its intended use. Contact Factory Authorized Service Personnel for all repairs or service to unit. Do not operate equipment unless all enclosure panels are properly in place. -
Page 5: Parts List
PARTS LIST PANEL BEATER SHEET 1 OF 2 PB-104 ELECTRODES PB-113 COPPER SHRINK SA-140 WAVE WIRE TIP (PACK OF 5) TOOL (CONTROL HANDLE) PB-201 ELECTRODE HOLDER PB-244 SLIDE HAMMER PB-207 PULLER BAR If the item, you are looking for is not listed above Visit our website, www.ai-mfg.com or call 1-800-644-2730... - Page 6 PARTS LIST PANEL BEATER SHEET 2 OF 2 PB-251 ON/OFF ROCKER PB- 226 Push Button PB-200 CONTROL HANDLE SWITCH SA-133 1LB WAVE WIRE PB-205 MAGNET ASSEMBLY SA-131 6 FINGER “T” HANDLE CLAW If the item, you are looking for is not listed above Visit our website, www.ai-mfg.com or call 1-800-644-2730...
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Page 7: Battery Charging Information
CHARGING INFORMATION BATTERY CHARGE INDICATOR LIGHT. lease read the following information about the internal charger and indicator light system installed in Panel Beater Dent Pullers produced after December 1, 2017. The charger installed after 12/1/2017 is a robust and sophisticated 10-Amp electronic charging system that offers: •... -
Page 8: Charging The Unit
• All AIM battery-operated equipment comes with a specially designed battery charger to en- sure the power needed to operate the machine. • The AIM charger is designed to automatically regulate the battery voltage level. The battery must be fully charged before use. -
Page 9: Operating Instructions
OPERATING INSTRUCTIONS VIDEO DEMONSTRATION Video Demonstration of the Panel Beater™ In Action can be found with the following links: Panel Beater Demonstration Video: http://bit.ly/2YBhWaG Panel Beater Benefits Video: http://bit.ly/2YyayNi UNPACK PANEL BEATER™ READ THESE OPERATING INSTRUCTIONS PLUG IN PANEL BEATER™ Plug power cord into appropriate outlet to charge the Battery, the “smart”... -
Page 10: Electrode Attachment
AIM CONTROL HANDLE The key component of your AIM Dent Puller is the Control Handle. In operating the machine you will weld the electrode to the dented metal and pull out the dent as described in the following instructions. You can also shrink bulges and dimples by using the shrink tool at the center of the Control Handle. -
Page 11: Electrode Operation
OPERATING INSTRUCTIONS ELECTRODES IMPORTANT NOTES: Always keep all foreign materials off the surface of the electrode while shrinking. KEEP ELECTRODES SHARP: Keep your electrodes sharpened to 1/8” diameter flat tip for optimum operation. You can easily grind it or file it to its original shape. KEEP ELECTRODES COOL: During heavy usage periodic cooling of electrodes may be required. -
Page 12: Puller Bar
The Battery Charger incorporates a number of advanced electronic features designed to prevent over charging the battery and extending battery life. The AIM Battery Charger can be operated at the same time the Panel Beater dent pulling machine is in operation, however charger life will be extended if not charging during dent pulling. -
Page 13: Pulling A Dent With Panel Beater
PULLING A DENT DENT PULLING 1. SAND: Sand paint from dent area. 2. GROUND: Place magnet (ground) on sanded area near dent to be repaired. 3. ATTACH ELECTRODE: Screw an electrode PB-104 into the electrode holder. • Set timer to desired setting or metal thickness. •... -
Page 14: Maintenance
MAINTENANCE PANEL BEATER RECOMMENDED MAINTENANCE DAILY: PROPERLY MAINTAIN BATTERY CHARGE LEVEL (CONSULT BATTERY MANUFACTURER RECOMMENDATIONS IF PLANNING TO STORE THE PANEL BEATER FOR EXTENDED PERIODS, I.E. A MONTH OR MORE) MONTHLY: INSPECT CABLES FOR CUTS OR DAMAGE. USE FINE STEEL WOOL ON COPPER CONNECTIONS. CLEAN MAGNET INSERT WITH FINE SANDPAPER. -
Page 15: Troubleshooting
TROUBLESHOOTING PANEL BEATER PROBLEM CHECK THE FOLLOWING Unit does not charge Check power supply and connection Green light not on Unit may need longer charge time Power appears to be weak: Battery needs service – see warning inside cover. • Check battery terminals for clean, tight connections. •... -
Page 16: Limited Warranty
TRAINED AND EXPERIENCED IN THE USE AND MAINTENANCE OF THE EQUIPMENT. AIM shall honor valid warranty claims on warranted equipment for a period of ONE YEAR in the event of such a failure within the warranty time period. All warranty time periods start on the Ship Date date of the equipment to the original purchaser, and not to exceed one year after the equipment is shipped to a distributor or retail customer. -
Page 17: Safety Data Sheet
SAFETY DATA SHEET SAFETY DATA SHEET I. PRODUCT IDENTIFICATION Chemical Family/Classification: Sealed Lead Battery Chemical Trade Name (as used on label): Cyclon®, Genesis®, SBS, SBS J, Hawker XE™, Odyssey®, Trolling Thunder™, NexSys™, OptiGrid™ or XFC Synonyms: Sealed Lead Acid Battery, VRLA Battery Telephone: Environmental, Health &... - Page 18 SAFETY DATA SHEET Inhalation: Sulfuric Acid: Remove to fresh air immediately. If breathing is difficult, give oxygen. Consult a physician Lead: Remove from exposure, gargle, wash nose and lips; consult physician. Ingestion: Sulfuric Acid: Give large quantities of water; do not induce vomiting or aspiration into the lungs may occur and can cause permanent injury or death; consult a physician Lead: Consult physician immediately.
- Page 19 SAFETY DATA SHEET VVIII. EXPOSURE CONTROLS/PERSONAL PROTECTION Exposure Limits (mg/m3) Note: N.E.= Not Established INGREDIENTS OSHA PEL ACGIH US NIOSH Quebec PEV Ontario OEL EU OEL (Chemical/Common Names) 0.05 0.05 0.05 0.05 0.05 0.15 (b) Lead and Lead Compounds(inorganic) 0.05 (c) Sulfuric Acid Electrolyte Polypropylene Polystyrene...
- Page 20 SAFETY DATA SHEET X. REACTIVITY DATA Stability: Stable X Unstable ___ This product is stable under normal conditions at ambient temperature. Conditions To Avoid: Prolonged overcharge; sources of ignition Incompatibility: (Materials to avoid) Sulfuric Acid: Contact with combustibles and organic materials may cause fire and explosion. Also reacts violently with strong reducing agents, metals, sulfur trioxide gas, strong oxidizers and water.
- Page 21 SAFETY DATA SHEET XII. ECOLOGICAL INFORMATION Environmental Fate: Lead is very persistent in soil and sediments. No data on environmental degradation. Mobility of metallic lead between ecological compartments is slow. Bioaccumulation of lead occurs in aquatic and terrestrial animals and plants but little bioaccumulation occurs through the food chain. Most studies include lead compounds and not elemental lead.
- Page 22 SAFETY DATA SHEET XV. REGULATORY INFORMATION UNITED STATES: EPA SARA Title III: Section 302 EPCRA Extremely Hazardous Substances (EHS): Sulfuric acid is a listed “Extremely Hazardous Substance” under EPCRA, with a Threshold Planning Quantity (TPQ) of 1,000 lbs. EPCRA Section 302 notification is required if 1000 lbs or more of sulfuric acid is present at one site (40 CFR 370.10). For more information consult 40 CFR Part 355. The quantity of sulfuric acid will vary by battery type.
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Questions and answers
Hello Can i get a part # on the control handle for the control switch.
The part number for the control handle of the Aim PANEL BEATER PB-1000 control switch is PB-200.
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