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CMZ FCT640 Short Manual

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Important
The purpose of this guide is to provide basic information for the product installa-
tion and to allow the user to familiarize with the main characteristics. It is recommend-
ed to keep this document with the product. For further information about the FCT640 con-
tact CMZ SISTEMI ELETTRONICI S.r.l..
Warning
Failure to follow the safety instructions included in this document may result in dan-
ger of death, injuries or material damages. For a safe operation, respect all the safety in-
structions here contained. The responsible of the safety must ensure that the entire person-
nel has read and understood the contents before the use of the product.
The FCT640 controller must be installed, used and uninstalled by technical person-
nel that is expert and informed about the risks of the application and the operative condi-
tions; its use is not appropriate as safety component.
Important
The FCT640 controller is designed for the use in the industrial environment in-
side a closed zone that can be accessible by an expert operator (e.g. electric panel).
The controller must not be used in explosive or corrosive environment, in presence of flam-
mable gas, in places subject to water splash or near combustibles. There can be risk of re, elec-
tric shock or injuries.
In case of malfunctions due to accidental causes or errors in the wirings, the sup-
ply part could cause electric arcs in extreme situations. Therefore the controller must be in-
stalled in an environment without flammable elements. This product is intended to be exclu-
sively used in machines and systems in industrial environment, by respecting the described ap-
plication, environmental and functioning conditions. It is recommended not to use the prod-
uct for any further purpose than those specified.
Thank you for your preference on CMZ SISTEMI ELETTRONICI S.r.l. products.
The FCT640 is a device with high performances and high technological integration for the field-
bus control for the EtherCAT, CANopen peripheral management with communication on Eth-
ernet network. Like other CMZ products, it includes functions as axis controller, PLC, local
Doc. TR301901 - Ed. 1.2 - 29 Sep 2021
FCT640
Short Guide
Doc. TR301901
Ed. 1.2 - English - 29 Sep 2021
1

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Summary of Contents for CMZ FCT640

  • Page 1 The purpose of this guide is to provide basic information for the product installa- tion and to allow the user to familiarize with the main characteristics. It is recommend- ed to keep this document with the product. For further information about the FCT640 con- tact CMZ SISTEMI ELETTRONICI S.r.l..
  • Page 2 Technical features. The FCT640 can be used to realize a control system that includes analog and digital I/Os, and other TB20 peripherals: for informations see the manual "TB20 – Digital, Analog, and System Modules": as regards to the FCT640, the present document gets the priority. In order to realize a TB20 control system with FCT640 it is necessary to install the controller as rst element to...

  • Page 3: Dimensions And Sizes

    ESD-charged (such as insulat- ing materials non-dissipating or conductive unearthed parts). In case the FCT640 is installed without local modules it is recommended to always pro- tect the lateral contacts through the protective cover accessory.
  • Page 4 (with X1 as lower connector), with DIN rail horizontal. The DIN rail must be firmly xed to the internal back of the electrical panel. The FCT640 system installation must provide the dissipation of the heat that is generated by the system itself through the upper/lower air vents, by guaranteeing a sufficient free volume inside the panel in which it is installed.
  • Page 5 Short Guide 2. Insert the device in the backplane connector, by sliding it perpendicularly to the DIN rail. Push it towards the backplane connector until the blocking device springs (until a slight "click" can be heard). 3. Rotate couterclockwise the blocking lever on the left of the device in order to x its position on the DIN rail.
  • Page 6 FCT640 www.cmz.it 2. While pushing the lever, pull the device perpendicularly to the DIN rail. In this way the backplane connector will remain anchored to the DIN rail: this allows a faster sub- stitution of the controller. 3. Remove the base for the modules from the DIN rail by making a quarter of revolution (90°) counterclockwise, on the appropriate star-shaped insert on the module center.

  • Page 7: Electrical Connections

    Protect the product with fuses that complies with the technical data and the local regu- lations. 5.1. Precautions during the wiring Before to supply the FCT640, the DIN rail must be wired to the panel earth for EMC compati- bility: through it the spring contacts connect the controller to the earth. Caution Do not exceed the 8A limit on each pin of the connector X1.

  • Page 8: Peripherals Connection

    Danger The machine user that uses the FCT640 controller must execute a risk analysis of the ma- chine and must implement proper actions in order to ensure that any unexpect- ed event may cause damage to any person or to the machine.

  • Page 9: Technical Features

    (-15% / +20%) Internal protections Polarity reversal 350 mA (continuous, no modules connected) Absorbed current @ 24 V 550 mA (peak, no modules connected) Table 1. FCT640 electrical features. Other data Supply protection Undervoltage < 17 V Surrounding air temperature 0 ÷ +40 °C -20 ÷...
  • Page 10 FCT640 www.cmz.it 9. Connectors BUS-TERM (Switch) OK/BF FAULT X5 CAN LINK 2 LINK 1 LINK 0 X4 ETH2 X3 ETH1 SDCARD X2 ETH0 X1 24V RESET RECOVERY Figure 2. Connectors arrangement. Metz SP06603VBNC X1 Control Connector type female extractable supply (remov- Poles number...
  • Page 11 Short Guide Signal Description Terminal for the additional voltage potential 0 ÷ 24 V (ref. to GND) Ground Control Supply +24 V_DC +24 V Control Supply ELITALIA MJ99-88AB Connector type RJ45 female Poles number Network interface 10/100 BASE-T Bit rate 10/100 Mb/s Yes, with HP Au- Autonegotiation...

  • Page 12: Sd Card Slot

    Table 3. SD Card characteristics. Important CMZ recommends to use the S-250 series of Swissbit SD cards, after having tested their com- patibility with the controller and by recognizing a performance that is suitable with in- dustry about temperature range and data retention reliability (SLC technology). The avail- able sizes are 512 MB, 1 GB and 2 GB and it is possible to purchase the 1 GB version direct- ly from CMZ.

  • Page 13: Buttons And Switch

    Short Guide The leds, placed on the upper-front side of the FCT640, may assume the following states: • OFF: led switched o; • ON: led switched on; • BLK (blinking): led 500 ms on, 500 ms o; The notifications meaning of the leds (in top-down order) can be found in the following table:...
  • Page 14 If it is pushed during the functioning it interrupts every procedure/activi- ty of the FCT640 and of the local modules connected to it. Be sure that the reset re- quest does not imply a risk for the safety of any person or for the damage of the ma- chine or for the loss of data.
  • Page 15 12. Battery The FCT640 is provided with a system clock supplied by a backup battery that allows the main- tenance of the related data in case of 24 V supply missing. The battery is already installed and working inside the system.
  • Page 16 Caution The FCT640 controller chassis can be opened only in order to substitute the internal bat- tery: this operation is delicate and must be executed by an expert operator according to pre- cise instructions that can be requested to the system supplier . Pay attention to the substitu-...

  • Page 17: Safety Precautions

    Important This section is dedicated to the rst installation and is not complete with all the opera- tions that are necessary for the product use. For specific details refer to the FCT640 com- plete manual. 14. Methods of product disposal at the end of life The device must be disposed as electrical or electronic waste.
  • Page 18 The FCT640 controller must not be opened or disassembled by the user. The open- ing of the plastic cover of the FCT640 is allowed only in case of the substitu- tion of the battery and must be made by an expert operator according to precise instruc- tions that can be requested to the supplier support.

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