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BERG S7-1200 User Manual

Compressor controller with a touch control panel
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Operation of the compressor controller
peration of the compressor controller
peration of the compressor controller
with a touch control panel
with
User Manual
S7-1200
07.2019

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Summary of Contents for BERG S7-1200

  • Page 1 User Manual Operation of the compressor controller peration of the compressor controller peration of the compressor controller S7-1200 with with a touch control panel 07.2019...

  • Page 2: Table Of Contents

    TABLE OF CONTENTS Important information ..................... 3 Structure of the control system ..................4 Algorithm of the compressor operation ................7 Operation mode according to CAL calendar ............8 Operation of the controller ....................9 Main screen......................9 Menu language ..................... 12 Menu structure ......................

  • Page 3: Important Information

    Use only the appropriate voltage to supply the equipment. BERG Kompressoren GmbH. shall not be responsible for any consequences arising or resulting from the incorrect use of the equipment, changes in the control program of the controller operation and network attacks after connection to the LAN network.

  • Page 4: Structure Of The Control System

    2. Structure of the control system Structure of the control system The compressor controller consists of the The compressor controller consists of the PLC unit, analog extension modules and HMI unit, analog extension modules and HMI touch control panel. It provides supervision of the compressor operation and introduction of It provides supervision of the compressor operation and introduction of It provides supervision of the compressor operation and introduction of changes in the parameter settings.
  • Page 5 The control system monitors the status of the compressor parameters by using sensors, transducers and protective devices that are listed in Table 2 and 3.The presence of the sensors in the system depends on the particular compressor configuration and can't exceeds the amount of three analogue sensors and eight digital sensors.
  • Page 6 Table 4 Relay's outputs functions. Name ON State Fault The relay is switched on when the controller registers an event causing the compressor to stop. No fault The relay is switched on when the controller registers no event causing the compressor to stop. Load solenoid The relay is switched on when the compressor is to discharge.

  • Page 7: Algorithm Of The Compressor Operation

    3. Algorithm of the compressor operation The compressor may be inactive (the compressor is not started when pressure drops below the switching on pressure threshold)or active (the compressor is started when pressure drops below the switching on pressure threshold). Activation of the compressor is carried out in different ways depending on the selected operation mode.

  • Page 8: Operation Mode According To Cal Calendar

    This state will be continued until This state will be continued until pressure reaches the switching off pressure sure reaches the switching off pressure (PU). Then the compressor will switch to compressor will switch to the idle running operation status(1). It means that the compressor It means that the compressor is running but it does not compress.

  • Page 9: Operation Of The Controller

    4. Operation of the controller peration of the controller After switching on the power supply, the PLC controller and After switching on the power supply, the PLC controller and HMI control panel are started.The PLC unit switches to the operation mode after approx. unit switches to the operation mode after approx.
  • Page 10 • The system date and time (the clock backed up by the super capacitor; check the controller indications when it is not supplied for several days) • The present settings of the compressor switching on and off pressure, The graphic field consists of: •...
  • Page 11 Table 7 Equipment icons in the graphic field Equipment icons in the graphic field. Icon Symbol description Symbol description Symbol of the screw unit in different forms of the screw unit in different forms: • Presented Presented – the compressor stopped •...

  • Page 12: Menu Language

    4.2 Menu language The operator panel supports four menu languages: Polish, English, Russian and German. To change the language, press the flag symbol placed in the upper left corner of the menu screen. Switching is sequential and cyclical. Changing the language also changes the flag symbol.
  • Page 13 Switch-off pressure Hysteresis Idling time Operation mode Autorestart delay Adaptive idling Ultra Speed feature Calendar Date and time to set Screen saver OS shut-down Reading factory parameters Basic settings lock Next service at mileage Next service not later than Clear the event list Save the factory parameters Test the controller outputs Nominal capacity...
  • Page 14 Digital inputs features Digital outputs features Digital outputs parameters Modbus TCP settings IP Setting Inverter settings 2-9-1 Compressor type 2-9-1 Controller type 2-9-1 Time lock activation 2-9-2 Analogue input feature 2-9-3 Digital input feature 2-9-3 Digital input feature 2-9-3 Digital input feature 2-9-3 Digital input feature 2-9-3...
  • Page 15 2-9-8-4 Integration constant 2-9-8-4 Differentiation constant 2-9-8-5 Controller operating mode 2-9-8-5 Status code 2-9-8-5 Boost 2-9-8-5 Integration constant 2-9-8-5 Differentiation constant Active events Past events Controller status Running time Service tasks Energy consumption Other Time Lock Compressor operation time h + m Compressor operation time under load h + m PLC runtime...
  • Page 16 Remarks: Designations: O – read, Z read, Z – save, L – link. Summary of logging data for parameters which can be changed by the user is given in Summary of logging data for parameters which can be changed by the user is given in Summary of logging data for parameters which can be changed by the user is given in Tab.8.

  • Page 17: Introducing Changes In The Settings

    4.4 Introducing changes Introducing changes in the settings in the settings To introduce changes in To introduce changes in the settings, you must call the screen the settings, you must call the screen, where the parameter searched for is located. .

  • Page 18: Diagrams And Counters

    4.5 Diagrams and Diagrams and counters On the control panel you can monitor changes of the On the control panel you can monitor changes of the compressor paramet compressor parameter values in time.Viewing is carried out by means of the diagrams that make it Viewing is carried out by means of the diagrams that make it Viewing is carried out by means of the diagrams that make it possible to increase, decrease, scroll and stop the...

  • Page 19: Access Levels

    4.6 Access levels It may be required to log at the defined access level to get an access to edition of some parameters. Logging may be performed by the selection of the user management screen or by the dialog window appearing when the parameter selected is edited. To log, you need the following: •...
  • Page 20 Fig. 8 View of the list of events screen. Texts on the list of active events remain visible until a user confirms reading of events with Texts on the list of active events remain visible until a user confirms reading of events with Texts on the list of active events remain visible until a user confirms reading of events with the key located under the list.
  • Page 21 Table 9 Structure of an alarm message. Class Code Status Data Time Content 2016- 12:00:00 Too low oil pressure 06-01 Table 10 presents all events recorded by the compressor controller. Table 10 Events recorded by the controller. Code Class Content Incorrect sequence, loss or imbalance of power.

  • Page 22: Maintenance Procedures

    4.8 Maintenance procedures The controller informs the user about the needed maintenance procedures. After inspection, enter the number of working hours and the date of the next maintenance. In order to implement these changes, use the following procedure: • log in with the required permissions, •...
  • Page 23 • The communication can be switched off on the PLC settings screen on the control panel, • It is possible to control the compressor operation by sending a command (record 40001) and PIN code (record 40002) when the compressor is in the NET operation mode, •...
  • Page 24 • 0 – local (AUTO) • 1 – remote (REM) • 2 – calendar (CAL) • 3 – net (NET) 40014 Status indication of system events. If a bit is set, then its corresponding event is active. Bit 0 corresponds to event 1, while bit 15 corresponds to event 16. 40015 Status indication of system events.
  • Page 25 • 4 – variable-speed frequency converter 40044 Controller type: • 0 – without manufacturer data • 1 – with manufacturer data 40045 Control level in NET mode: • 0 – remote start and stop • 1 – remote setting of pressures •...

  • Page 26: Ultra Speed Function

    NET mode REM readiness Line contactor Star contactor Delta contactor Softstart start Frequency converter start Load solenoid Fan protection Suction sensor NO Suction sensor NC Air filter NO Air filter NC Power control Motor overload Softstart feedback signal Protection Oil filter NO Oil filter NC Oil separator NO Oil separator NC...

  • Page 27: Changing The Network Settings

    4.11 Changing the network settings Changing the network settings Note Most of the steps in the procedures outlined in the following section are performed on Most of the steps in the procedures outlined in the following section are performed on Most of the steps in the procedures outlined in the following section are performed on and with the operator panel firmware which has been developed by the manufacturer.
  • Page 28 To change the connection between the HMI operator panel and the PLC, use the following procedure: • Close the operating system using the parameter 3 on the screen 2-3. • Click on Settings in Start Center. • Click on Service & Commissioning in the System group. •...
  • Page 29 Project name: KOMPBERG BSDF 75 Project number: 786-269-100 Index: EIE0575 Index version: 2 Power supply: 400V/50Hz/3ph Power supply type: L1, L2, L3, PE Controller: S7-1200 Last change: 14.07.2020 Number of pages: Notes: Siemens Berg Kompressoren GmbH Project name: Power supply:...
  • Page 30 List of articles 14.07.2020 Plan of terminals 14.07.2020 Plan of terminals 14.07.2020 Plan of terminals 14.07.2020 Plan of terminals 14.07.2020 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75...
  • Page 31 STO_B:0V DO 0 NC DO 0 NO DO 0 COM DO 0 NC DO 0 NO DO 0 COM /9.6 75kW/400V/50Hz Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75...
  • Page 32 C OM / 10.0 4x1,5 4x1,5 / 10.0 24 V DC 1,3A 4kW/400V/50Hz 0,75kW/400V/50Hz / 5.0 / 5.0 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph...
  • Page 33 P1/PN /7.0 X10/1/L+ X10/2/M X10/3/PE X10/4/L+ X10/5/M Rack 1 Slot 1 6ES7212-1HE40-0XB0 CPU 1212C DC/DC/RLY SIEMENS Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph EIE0575 Page description:...
  • Page 34 X10/7/IX.0 X10/8/IX.1 X10/9/IX.2 X10/10/IX.3 X10/11/IX.4 X10/12/IX.5 X10/13/IX.6 X10/14/IX.7 X11/2/IWX X11/3/IWX+2 -A1:14 -F3:14 -T4:s Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph EIE0575 Page description: Index version:...
  • Page 35 24 V DC 24 V DC 24 V DC 24 V DC / 9.0 /10.1 /10.2 /10.5 /10.6 /10.7 /10.4 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph...
  • Page 36 Slot 1.1 X19/3/IWX/M+ X19/4/IWX/M- X19/5/IWX/I+ X19/6/IWX/I- -A3:-X19:3 INPUT CHANNEL X 6ES7231-5PA30-0XB0 SB1231 AI 1 x 16 BIT RTD SIEMENS Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75...
  • Page 37 KTP400 Basic color PN SIEMENS UTP 5e 0,5 m 4x2x0,22 UTP 5e 1,5 m 4x2x0,22 /3.1 UTP 5e 4x2x0,22 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph...
  • Page 38 230 V AC 230 V AC 230 V AC Loading solenoid valve /4.1 /4.3 /4.1 /4.3 /4.2 /4.3 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph...
  • Page 39 PE rail terminal block Cabur ECE0275 Rail terminal block Cabur CBD2 ECE0376 PE rail terminal block Cabur ECE0275 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph...
  • Page 40 GPM95 /3.0 Rail terminal block GPM95 /3.0 Rail terminal block GPM95 /3.1 Rail terminal block GPM95 /3.1 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph EIE0575...
  • Page 41 CBD2 -X80:1 -X12:6 /9.1 Rail terminal block CBD2 -X80:2 /9.2 Rail terminal block CBD2 -A4-PE /9.2 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph EIE0575 Page description:...
  • Page 42 /4.3 Rail terminal block CBD2 -KM2 /4.3 Rail terminal block CBD2 -KM2 /4.3 PE rail terminal block /4.3 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph...
  • Page 43 CBD2 /10.7 Rail terminal block CBD2 /10.7 Rail terminal block CBD2 /10.8 Rail terminal block CBD2 /10.8 Berg Kompressoren GmbH Project name: Power supply: Index: Project number: Modification date: 14.07.2020 786-269-100 Speditionstraße 21, 40221 Düsseldorf KOMPBERG BSDF 75 400V/50Hz/3ph EIE0575...

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