Gill 881018 Assembly Instructions Manual

Pit garage

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BUILD AREA

A MINIMUM AREA OF 35'x35'

IS RECOMMENDED TO ASSEMBLE

EACH PIT GARAGE.

THIS AREA NEEDS TO BE AS FLAT

AS POSSIBLE.

MOVING THE GARAGE

MAKE SURE THAT THE PIT GARAGE

CAN BE MANEUVERED FROM THE

BUILD LOCATION TO THE LANDING

AREA WITH MINIMAL OBSTACLES

BLOCKING THE PATH.

IF GARAGE IS ASSEMBLED AWAY

FROM THE LANDING AREA, A 30'

WIDE PATH NEEDS TO BE AS

FLAT AS POSSIBLE WITHOUT ANY

OBSTACKLES SUCH AS TREES,

FENCES OR DIPS IN TERRAIN.

A SLIGHT SLOPE IS PERMISSABLE

IF CONSISTENT AND DOES NOT

DIP OR RISE TOO EXTREME

PREVENTING THE WHEELS AND

GARAGE UNDERSIDE TO GET

STUCK.

IF GROUND CONDITIONS ARE NOT

SUITABLE, THE PIT GARAGE MIGHT

NOT BE USABLE

Copright

2020

by Gill Athletics.

35'

BUILD AREA

881018 SMALL HJ GARAGE - 16'-6"

881425 LARGE HJ GARAGE - 19'-8"

882021 SMALL PV GARAGE - 26'-4"

883022 LARGE PV GARAGE - 27'-10"

30' OPENING RECOMMENDED

PIT GARAGE ASSEMBLY LOCATION AND

TRANSPORTATION REQUIREMENTS

BUILD AREA

DIP

PIT GARAGE ASSEMBLY AND MANEUVER GUIDELINES

LANDING AREA

11/10/2020

Page 1 of 1

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Summary of Contents for Gill 881018

Page 1 STUCK. IF GROUND CONDITIONS ARE NOT SUITABLE, THE PIT GARAGE MIGHT NOT BE USABLE 881018 SMALL HJ GARAGE - 16'-6" 881425 LARGE HJ GARAGE - 19'-8" 882021 SMALL PV GARAGE - 26'-4" 883022 LARGE PV GARAGE - 27'-10" 30' OPENING RECOMMENDED...
Page 2 • 3/4" DRIVER OR SOCKET (TRUSSES) • 1/2" WRENCHES (2X) • 3/4" WRENCHES (2X) • RUBBER MALLET • ELECTRIC CUTTERS (SIDING) • STEP STOOL • GLOVES AND EYE PROTECTION 10/1/2020 INST881018 Copyright  2018 by Gill Athletics. All rights reserved. Page 1 of 36...
Page 3 ASSEMBLE THE REAR HORIZONTAL SPREADERS THE SAME WAY (ONE SPLICE AND TWO SELF DRILLING SCREWS). NOTE: PIT GARAGE 881018 HAS ONE SINGLE REAR HORIZONTAL SPREADER. NO SPLICE NECESSARY. DIFFERENT SIZE GARAGES HAVE MORE OR LESS BOTTOM TUBE SPLICE WELDMENTS. ALL OF THEM GET ASSEMBLED THE SAME WAY.
Page 4 UPRIGHT SPLICE DETAIL E LEFT FRONT CORNER ATTACHMENT 88407C04 LEFT FRONT CORNER FRAME 88424 DRILLED UPRIGHT HDWE06267 1" SELF DRILLING SCREW HDWE06267 1" SELF DRILLING SCREW 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 3 of 36...
Page 5 GROUND. MAKE SURE THE BRACES ARE ATTACHED TO THE INSIDE OF THE FRAME. ~5" INSIDE VIEW OF GARAGE ~2" DETAIL G DIAGONAL FLAT BRACES 88415 DIAGONAL BRACE INSIDE VIEW OF GARAGE HDWE06268 2" SELF DRILLING SCREW 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 4 of 36...
Page 6 FLAT HEAD SCREW M1290 NYLOCK NUT NOTE: THE "NUT" SIDE OF THESE KEEP EDGES CONNECTIONS MUST POINT TOWARDS EACH OTHER. ALIGNED WITH DETAIL P UPRIGHT 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 5 of 36...
Page 7 M2288 5/16" BOLT 88414 GUSSET HDWE050020E0 5/16" FLAT KEEP EDGES WASHER ALIGNED WITH UPRIGHT LEVEL HDWE050020E0 M1254 5/16" FLAT WASHER 5/16" NYLOCK NUT DETAIL T 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 6 of 36...
Page 8 ASSEMBLED THE SAME WAY. HDWE050050E0 HDWE030210E0 HDWE011800E0 HDWE050050E0 DETAIL L TRUSS ASSEMBLY RIGHT FRONT TRUSS LEFT FRONT TRUSS HDWE011800E0 HDWE050050E0 HDWE050050E0 HDWE030210E0 DETAIL K 10/1/2020 FRONT TRUSS ASSEMBLY INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 7 of 36...
Page 9 SLIDE REAR HORIZONTAL SPREADER OR SPREADER ASSEMBLY IN PLACE. FASTEN TO BACK UPRIGHTS USING ONE CORNER BRACKET AND FOUR 1" SELF DRILLING SCREWS. BRKT00052 HDWE06267 DETAIL W HORIZONTAL INSIDE OF GARAGE SPREADER 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 8 of 36...
Page 10 HDWE06267 881425 40" 40" 34" 40" 40" 882120 2 " 2 " 38" 38" 38" 38" 38" 883022 40" 42" 42" 42" 42" 42" 40" 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 9 of 36...
Page 11 1/4" NYLOCK NUT HDWE060100E0 HDWE050030E0 FLAT HEAD SCREW 1/4" FLAT WASHER DETAIL U NOTE: DETAIL V THE "NUT" SIDE OF THESE CONNECTIONS MUST POINT TOWARDS EACH OTHER. 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 10 of 36...
Page 12 5/16" FLAT WASHER M2288 5/16" HEX BOLT HDWE050020E0 M1254 5/16" FLAT WASHER 5/16" NYLOCK NUT 88414 DRILLED UPRIGHT GUSSET DETAIL AH TRUSS TO GUSSET 10/1/2020 ASSEMBLY INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 11 of 36...
Page 13 USE TWO MORE 1" SELF DRILLING SCREWS AS DEPICTED BELOW. INSIDE VIEW HDWE06267 88415 ADD ADDITIONAL SCREW HERE AFTER ATTACHING BOTH ENDS USE HDWE06267 HDWE06267 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 12 of 36...
Page 14 NOTE: ORIENTATION OF HINGES INSTALLED TO THE TOP OF THE DOOR FRAME IS CRUCIAL. TOP VIEW 11" INSTALL PLASTIC PLUGS INTO ALL FOUR OPEN CORNERS OF EACH DOOR. 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 13 of 36...
Page 15 EACH DOOR (IF TWO DOORS ARE PRESENT) REFER TO NEXT PAGE FOR HINGE LAYOUT FOR YOUR GARAGE. DETAIL CT FRONT OPEN TRUSS HINGE FRONT TRUSS 12" CORNER 1" FRAME DOOR HDWE06270 FRAME #10 FLAT HEAD SELF DRILLING SCREW HDWE60003 10/1/2020 HINGE INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 14 of 36...
Page 17 SPREAD A BEAD OF CLEAR OUTDOOR SILICONE BETWEEN EACH SHEET OF SIDING. NOTE THAT SILICON IS ONLY NEEDED THE SHORT WAY OF THE SIDING (SEE DETAIL BELOW). BEAD OF SILICONE BETWEEN EACH SHEETS (THE SHORT WAY) GENERAL SCREW LOCATIONS 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 16 of 36...
Page 18 PIT GARAGE ASSEMBLY INSTRUCTIONS www.gillathletics.com 800-637-3090 GILL RECOMMENDS AT LEAST TWO PEOPLE WHEN SKINNING THE GARAGE. START ADDING SIDING TO THE LOWER BACK SIDE OF YOUR GARAGE. NOTE: THIS MAY REQUIRE CUTTING THE SIDING DOWN THE LONG WAY DEPENDING ON THE SIZE OF YOUR GARAGE.
Page 19 800-637-3090 GILL RECOMMENDS AT LEAST TWO PEOPLE WHEN SKINNING THE GARAGE. INSTALL THE TOP TWO PIECES AT THE FRONT OF THE GARAGE FIRST. HOLD TOP PIECE ON ONE SIDE IN PLACE ALIGNING IT WITH THE SIDE OF THE GARAGE AND RESTING IT ON TOP OF THE DOOR HEADER (SEE HATCHED AREA IN DETAIL BP).
Page 20 800-637-3090 GILL RECOMMENDS AT LEAST TWO PEOPLE WHEN SKINNING THE GARAGE. CUT TWO 10" STRIPS OF SIDING FOR THE LEFT AND THE RIGHT SIDE NEXT TO THE DOOR. SLIDE EACH PIECE INTO THE SIDING CHANNEL AND TUCK IT UNDER THE PREVIOUSLY CUT PIECE ABOVE. FASTEN USING 1"...
Page 21 PIECE ALL THE WAY TO ONE SIDE OF THE DOOR FRAME. ADD THE SECOND PIECE ON TOP OF THE FIRST AND SLIDE TO THE OPPOSITE SIDE OF THE FRAME. FASTEN DOWN USING 1" SELF DRILLING SCREWS. NOTE: GILL RECOMMENDS TWO PEOPLE FOR THIS STEP. CUTTING THE SECOND PIECE OF SIDING IS OPTIONAL.
Page 22 ADD FIRST 8' PIECE OF SIDING STARTING AT THE BACK OF THE GARAGE. ALIGN THE CENTER HUMP OF THE SIDING WITH THE CENTER OF THE GARAGE (881018 PIT GARAGE SHOWN). USE 1" SELF DRILLING SCREWS TO FASTEN THE SIDING TO THE FRAME.
Page 23 800-637-3090 GILL RECOMMENDS AT LEAST TWO PEOPLE WHEN SKINNING THE GARAGE. APPLY NEXT ROW OF SIDING TO THE LEFT AND RIGHT GOING DOWN THE SLOPE AS SHOWN BELOW. START THIS ROW WITH A 4' PIECE OF SIDING TO STAGGER THE SEAMS (8' PANELS PROVIDED, CUT IN FIELD).
Page 24 881018, 881425, 882120, 883022 PIT GARAGE ASSEMBLY INSTRUCTIONS www.gillathletics.com 800-637-3090 GILL RECOMMENDS AT LEAST TWO PEOPLE WHEN SKINNING THE GARAGE. APPLY NEXT ROW OF SIDING TO THE LEFT AND RIGHT GOING DOWN THE SLOPE AS SHOWN BELOW. SILICONE BEAD SILICONE BEAD...
Page 25 PIT GARAGE ASSEMBLY INSTRUCTIONS www.gillathletics.com 800-637-3090 GILL RECOMMENDS AT LEAST TWO PEOPLE WHEN SKINNING THE GARAGE. START ADDING SIDING DOWN THE BOTTOM LEFT AND RIGHT SIDES. USE A HALF OR FULL SHEET TO STAGGER THE SIDING DEPENDING ON YOUR PREVIOUS ROW.
Page 26 LOW SPOT HDWE06267 HIGH SPOT NOTE: PLASTIC SPACERS ARE USED ON THE LOW SPOTS TO PREVENT THE HIGH SPOTS FROM CRUSHING IN. 1/4" PRE-DRILLED 10/1/2020 HOLE INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 25 of 36...
Page 27 DETAIL CB HDWE06268 HIGH SPOT HDWE55083 1/4" PRE-DRILLED NOTE: PLASTIC SPACERS ARE USED HOLE ON THE LOW SPOTS TO PREVENT THE HIGH SPOTS FROM CRUSHING IN. 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 26 of 36...
Page 28 NOTE: INSTALL GABLE PIECES THE SAME WAY AS THE CORNER PIECES SHOWN IN DETAIL CE. DO NOT OVERTIGHTEN SCREWS TO PREVENT PLASTIC CORNERS AND GABLE PIECES FROM CRACKING. HDWE06268 LOW SPOT HIGH SPOT 88401 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. DETAIL CE All rights reserved. Page 27 of 36...
Page 29 SECOND HDWE050030E0 M1290 TRUSS FROM THE FRONT M2749 HDWE050030E0 SIDING HIDDEN FOR CLARITY HDWE06268 HDWE050030E0 DETAIL CF M1290 M2749 3" DETAIL CM M2751 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 28 of 36 DETAIL CK...
Page 30 NOTE: THE ROTATING EYE PART SHOULD BE MOUNTED TO THE GARAGE FRAME THE HASP ARM SHOULD BE ATTACHED TO THE DOORS (SEE DETAIL DJ & DETAIL DM). DETAIL DM DETAIL DJ 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 29 of 36...
Page 31 WHEEL BRACKET HDWE011780E0 SIDING SPACER HDWE030030E0 DETAIL CY HDWE06267 HDWE040030E0 HDWE050050E0 HDWE06267 884005 SIDING HIDDEN FOR CLARITY JACK IN SHORTEST JACK IN UP POSITION POSITION 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 30 of 36...
Page 32 EIGHT (8) WHEEL KITS 881018 FOUR (4) WHEEL KITS WHEEL KIT WHEEL KIT 883022 882120 EIGHT (8) WHEEL KITS SIX (6) WHEEL KITS WHEEL KIT WHEEL KIT 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 31 of 36...
Page 33 881018, 881425, 882120, 883022 PIT GARAGE ASSEMBLY INSTRUCTIONS www.gillathletics.com 800-637-3090 PLACE GILL STICKERS CENTERED ON FRONT AND REAR TRIM ANGLES AS SHOWN BELOW EQUAL EQUAL EQUAL EQUAL 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 32 of 36...
Page 34 881018, 881425, 882120, 883022 PIT GARAGE ASSEMBLY INSTRUCTIONS www.gillathletics.com 800-637-3090 PACK LIST FOR: 881018 - PIT GARAGE; 10'x18' PITS OR SMALLER 1x FRONT TRUSS (8810186C04) 1x RIGHT CORNER FRAME (88407C04) 6x 8810185 1x LEFT CORNER FRAME (88408C04) 1x DOOR (8810183C04)
Page 35 2x 8841418 BOX CONTAINS 16x FLAT BRACES EACH BOX CONTAINS 18 (GUSSET) 1x 884010 - GABLE AND CORNER PIECES 1x 8814259 - HARDWARE KIT 10/1/2020 8x 88403 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 34 of 36...
Page 36 2x 8841414 BOX CONTAINS 12x FLAT BRACES EACH BOX CONTAINS 14 (GUSSET) 1x 884010 - GABLE AND CORNER PIECES 1x 8821209 - HARDWARE KIT 10/1/2020 INST881018 Copyright  2017 by Gill Athletics. 8x 88403 All rights reserved. Page 35 of 36...
Page 37 2x 8841420 BOX CONTAINS 18x FLAT BRACES EACH BOX CONTAINS 20 (GUSSET) 1x 884010 - GABLE AND CORNER PIECES 1x 8821209 - HARDWARE KIT 10/1/2020 8x 88403 INST881018 Copyright  2017 by Gill Athletics. All rights reserved. Page 36 of 36...

This manual is also suitable for:

881425 882120 883022